BMW M5 2005-2010 Exhaust Specifications
BMW M5 2005-2010

BMW M5 2005-2010 Exhaust Specifications

Detailed technical specifications and documentation for the 2005-2010 BMW M5 exhaust system. Learn about exhaust components, materials, dimensions, and performance for the S85 V10 engine.

Updated

Overview Specifications

Comprehensive description of the exhaust specifications for the 2005-2010 BMW M5, including key features, measurements, and technical details. This section covers the exhaust system's design, materials, performance characteristics, and maintenance requirements.

How to Use

Use the search function to locate specific exhaust specifications by entering keywords such as 'catalytic converter,' 'muffler,' or 'exhaust diameter.'

Navigate through the exhaust documentation sections using the table of contents or by scrolling through the major sections and subsections.

Key Specifications

Exhaust Diameter

70 mm

Catalytic Converter Count

4

Exhaust Weight

42 kg

Backpressure

0.8 psi

Sound Pressure Level

85 dB

Available Specifications

Exhaust System Design

Details about the design and layout of the exhaust system, including component placement and integration with the vehicle's drivetrain.

Exhaust Layout
  • Dual exhaust system with quad tailpipes
  • Stainless steel construction for durability
  • Optimized for the S85 V10 engine's high-revving nature
  • Integrated X-pipe for improved exhaust flow and sound tuning
  • Total length of exhaust system: 4.2 meters (approx.)
Component Integration
  • Two primary catalytic converters per bank
  • Secondary catalytic converters for emissions compliance
  • Resonators and mufflers for sound attenuation
  • Exhaust tips with chrome finish for aesthetic appeal
  • Exhaust hangers made of heat-resistant rubber

Note: The X-pipe design reduces backpressure and enhances exhaust note.

Exhaust Materials and Construction

Information about the materials used in the exhaust system and their construction methods.

Material Specifications
  • Primary material: T304 stainless steel
  • Wall thickness: 1.5 mm for pipes
  • Heat shields made of aluminized steel
  • Exhaust tips: polished stainless steel
  • Weight of the complete exhaust system: 42 kg (approx.)
Construction Details
  • Mandrel-bent pipes for smooth airflow
  • TIG welding for high-strength joints
  • Ceramic-coated catalytic converters for heat management
  • Precision-engineered flanges for secure connections
  • Vibration-dampening mounts for noise reduction

Note: The T304 stainless steel provides excellent corrosion resistance.

Performance and Sound Characteristics

Technical details about the exhaust system's performance and sound tuning.

Performance Specifications
  • Backpressure: 0.8 psi at 8000 RPM
  • Exhaust gas temperature: up to 900°C under load
  • Flow rate: 450 CFM (cubic feet per minute)
  • Designed to support 507 HP output
  • Emissions compliance: Euro 4 standards
Sound Tuning
  • Active exhaust valves for adjustable sound levels
  • Resonance frequency: 120 Hz at idle
  • Sound pressure level: 85 dB at full throttle
  • Deep, sporty exhaust note under acceleration
  • Quiet operation during cruising

Note: The active exhaust valves are controlled by the vehicle's ECU.

Maintenance and Service

Guidelines for maintaining and servicing the exhaust system.

Routine Maintenance
  • Inspect exhaust hangers every 20,000 km
  • Check for leaks at joints and flanges
  • Clean exhaust tips to prevent corrosion
  • Inspect catalytic converters for damage
  • Replace gaskets every 60,000 km
Common Issues
  • Cracked welds due to thermal stress
  • Corrosion at pipe joints in harsh climates
  • Rattling caused by loose heat shields
  • Reduced performance due to clogged catalytic converters
  • Excessive noise from damaged mufflers

Note: Regular inspections can prevent costly repairs.

Component Specifications

General Specifications

Material
Stainless steel
System Type
Dual exhaust with quad tips
Configuration
Rear-mounted
Weight
Approximately 45 kg
Compliance
EU4 emissions standards

Exhaust Manifold

Material
Cast iron
Part Number
11627548045
Bolt Torque
25 Nm
Gasket Material
Graphite
Heat Shield Material
Aluminized steel

Catalytic Converters

Type
Two-way catalytic converter
Part Number
18307548047
Efficiency
>95%
Operating Temperature
400-800°C
Replacement interval
120,000 miles

Resonators

Material
Stainless steel
Part Number
18107548049
Diameter
76 mm
Length
450 mm
Function
Reduces exhaust drone and noise

Mufflers

Material
Stainless steel
Part Number
18107548051
Diameter
89 mm
Length
600 mm
Sound Level
85 dB at 3000 RPM

Exhaust Tips

Material
Chrome-plated stainless steel
Part Number
18107548053
Diameter
90 mm
Length
150 mm
Style
Quad oval tips

Exhaust Pipes

Material
Stainless steel
Diameter
70 mm
Wall Thickness
1.5 mm
Bend Radius
150 mm
Corrosion Resistance
Salt spray test >1000 hours

Mounting System

Hanger Material
Rubber with steel core
Part Number
18107548055
Bolt Torque
20 Nm
Vibration Damping
>90%
Alignment Tolerance
±2 mm

Operational Parameters

Max Exhaust Gas Temperature
950°C
Back Pressure Limit
0.3 bar
Flow Rate
450 CFM
Idle Sound Level
72 dB
Full Throttle Sound Level
95 dB

Diagnostic Specifications

OBD2 Monitoring
Catalyst efficiency, oxygen sensors
Fault Codes
  • P0420
  • P0430
  • P0135
  • P0141
inspection Interval
Every 30,000 miles
Sensor Type
Wideband oxygen sensors
Sensor Part Number
11787548057

Service Information Service

Detailed service requirements and schedules for the exhaust system

30,000
24
  • Inspect exhaust system for leaks
  • Check mounting hardware for tightness
  • Inspect catalytic converter efficiency

Ensure all bolts are torqued to specification

60,000
48
  • Replace oxygen sensors
  • Inspect and clean exhaust tips
  • Check resonator and muffler for corrosion

Use OEM parts for replacements

120,000
96
  • Replace catalytic converters
  • Inspect and replace exhaust hangers if necessary
  • Perform full exhaust system alignment check

Follow BMW torque specifications for all components

Frequently Asked Questions

Find answers to common questions about torque specifications

Q1

What is the exhaust system configuration on the 2005-2010 BMW M5?

The 2005-2010 BMW M5 features a dual exhaust system with two independent exhaust pipes, each equipped with a muffler and catalytic converter. The system is designed to optimize exhaust flow and reduce backpressure, enhancing performance. The exhaust pipes are made of stainless steel with a diameter of 70mm.

Q2

What type of catalytic converter is used in the BMW M5 exhaust system?

The BMW M5 uses high-flow metallic catalytic converters with a 400-cell count per square inch. These converters are designed to meet strict emissions standards while minimizing exhaust restriction, ensuring optimal engine performance and efficiency.

Q3

What is the exhaust backpressure specification for the BMW M5?

The exhaust backpressure for the 2005-2010 BMW M5 should not exceed 0.25 bar (3.63 psi) at full throttle. Excessive backpressure can indicate a blockage or malfunction in the exhaust system, which may require inspection or replacement of components.

Q4

Can aftermarket exhaust systems affect the BMW M5's performance?

Yes, aftermarket exhaust systems can impact performance. Non-genuine or poorly designed systems may alter exhaust flow, backpressure, and emissions compliance, potentially reducing engine efficiency or voiding the vehicle's warranty. Always use BMW-approved or high-quality aftermarket systems designed specifically for the M5.

Q5

What is the recommended service interval for the exhaust system?

BMW recommends inspecting the exhaust system every 30,000 miles or 24 months, whichever comes first. This includes checking for leaks, corrosion, and proper mounting. Replace worn or damaged components, such as gaskets or hangers, as needed to maintain system integrity.

Factory Service Resources

Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.

BMW M5 Exhaust System Technical Guide

Coming Soon

A detailed guide covering the design, components, and maintenance of the BMW M5 exhaust system, including torque specifications and installation procedures.

Catalytic Converter Replacement Instructions

Coming Soon

Step-by-step instructions for replacing the catalytic converter on a 2005-2010 BMW M5, including safety precautions and required tools.

Exhaust Backpressure Testing Procedure

Coming Soon

A technical resource explaining how to measure exhaust backpressure on the BMW M5 and interpret the results to diagnose potential issues.

BMW Genuine Exhaust Parts Catalog

Coming Soon

An official catalog of genuine BMW exhaust components for the 2005-2010 M5, including part numbers and compatibility information.

About the Author

Expert automotive knowledge and experience

Alan Montanye - Automotive Technical Specialist
ASE

Alan Montanye

Automotive Technical Specialist

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