BMW i4 2022-present Brake System Bolt Torque Specifications & Fastener Values
BMW i4 2022-present

BMW i4 2022-present Brake System Bolt Torque Specifications

Detailed torque specifications for all brake system bolts on the 2022-Present BMW i4 (G26) electric vehicle. Includes front and rear caliper bolts, rotor bolts, and other related fasteners.

Updated

Important Information

Safety guidelines and reference information for proper torque application

Quick Reference Guide

ft-lbs → Nm
× 1.356
ft-lbs → kg-m
× 0.138
Nm → ft-lbs
× 0.738
in-lbs → ft-lbs
× 0.083

Common Torque Patterns

Star Pattern

Used for wheels and other circular bolt patterns

Star Pattern torque pattern diagram showing proper bolt tightening sequence
Cross Pattern

Used for gaskets and cover plates

Cross Pattern torque pattern diagram showing proper bolt tightening sequence
Sequential Pattern

Used for head bolts and other critical components

Sequential Pattern torque pattern diagram showing proper bolt tightening sequence

Common Mistakes to Avoid

Over-tightening

Exceeding the specified torque value can stretch or break fasteners, damage threads, or crack components.

Prevention:

Always use a calibrated torque wrench and follow specifications exactly.

Incorrect Torque Sequence

Tightening bolts in the wrong order can cause uneven pressure distribution and potential leaks or damage.

Prevention:

Follow the manufacturer's specified torque sequence pattern.

Dirty Threads

Dirt, rust, or old thread locker can affect torque readings and proper fastener tension.

Prevention:

Clean and inspect all threads before assembly. Use new thread locker if specified.

Reusing TTY Bolts

Torque-to-yield bolts are designed to stretch and must not be reused.

Prevention:

Always replace TTY bolts with new ones. They are single-use only.

Dry vs. Lubricated

Not accounting for whether torque specs are for dry or lubricated fasteners can lead to incorrect tension.

Prevention:

Check if specs are for dry or lubricated threads. Use specified lubricant when required.

Recommended Tools

Torque Wrench (1/4" Drive)

Range: 2-25 ft-lbs
Small fasteners, delicate components

Torque Wrench (3/8" Drive)

Range: 10-100 ft-lbs
Most common automotive fasteners

Torque Wrench (1/2" Drive)

Range: 30-250 ft-lbs
Large fasteners, wheels

Angle Gauge

Torque-to-yield (TTY) bolts

Torque Wrench Care

  • Calibrate annually or after 5,000 clicks
  • Store at lowest setting
  • Keep clean and lubricated

Search Specifications

Search by component name, bolt size, or description

Torque Calculator

Convert between different torque units

Caliper

Specifications for the brake caliper and its mounting components.

1

Caliper Mounting Bolts

M12 x 1.75
Torque Value
75 ft-lbs (102 N·m)
Important Notes
Torque to specified value. Ensure bolts are clean and in good condition. Torque in a criss-cross pattern.

Caliper Bracket

Specifications for the caliper mounting bracket bolts.

1

Caliper Mounting Bracket Bolts

M14 x 1.5
Torque Value
90 ft-lbs (122 N·m)
Important Notes
Torque to specified value. These bolts are critical for bracket integrity. Torque in a criss-cross pattern.

Rotor

Specifications for the brake rotor retaining bolts.

1

Rotor Retaining Bolts

M8 x 1.25
Torque Value
15 ft-lbs (20 N·m)
Important Notes
These bolts only retain the rotor to the hub, not to secure it, and should not be over-torqued. Torque evenly.

Brake Lines

Specifications for brake line banjo bolts.

1

Brake Line Banjo Bolts

M10 x 1.0
Torque Value
20 ft-lbs (27 N·m)
Important Notes
Estimated value. Always refer to specific vehicle manual. New washers are recommended. Do not over-tighten.

Master Cylinder

Specifications for brake master cylinder mounting bolts.

1

Master Cylinder Mounting Bolts

M8 x 1.25
Torque Value
18 ft-lbs (24 N·m)
Important Notes
Estimated value. Ensure the master cylinder is properly aligned before torquing bolts.

Brake Booster

Specifications for brake booster mounting bolts/nuts.

1

Brake Booster Mounting Bolts/Nuts

M8 x 1.25
Torque Value
18 ft-lbs (24 N·m)
Important Notes
Estimated value. Tighten evenly. Ensure booster is flush to firewall.

Brake Pedal

Specifications for brake pedal assembly mounting bolts.

1

Brake Pedal Assembly Mounting Bolts

M8 x 1.25
Torque Value
18 ft-lbs (24 N·m)
Important Notes
Estimated value. Ensure proper pedal alignment after mounting.

Parking Brake

Specifications for parking brake cable bracket mounting bolts.

1

Parking Brake Cable Bracket Bolts

M6 x 1.0
Torque Value
12 ft-lbs (16 N·m)
Important Notes
Estimated value. Do not overtighten as damage can result in the bracket.

Troubleshooting Guide

Common issues, diagnostic steps, and prevention guidelines

Common Issues

Bolt stretching, stripped threads, uneven torque patterns

Loose Components

Symptoms:
  • Rattling or vibration noises
  • Visible movement in components
  • Uneven panel gaps
Solutions:
  • Clean threads and mounting surfaces
  • Replace damaged fasteners
  • Apply proper torque in sequence
  • Use thread locker if specified

Stripped Fasteners

Symptoms:
  • Unable to achieve proper torque
  • Fastener spins freely
  • Visible thread damage
Solutions:
  • Use thread repair kit if appropriate
  • Install thread insert (HeliCoil)
  • Replace component if threaded hole is damaged
  • Upgrade to higher grade fastener if recommended

Overtightened Components

Symptoms:
  • Cracked or deformed parts
  • Broken fasteners
  • Compressed gaskets or seals
Solutions:
  • Replace damaged components
  • Use new fasteners
  • Follow proper torque sequence
  • Verify correct torque specifications

Diagnostic Steps

Visual inspection, torque verification, thread assessment

1

Visual Inspection

Inspect the affected area for any visible signs of damage or wear

  • Check for cracks or deformation
  • Look for signs of excessive wear
  • Verify proper fastener installation
2

Torque Verification

Verify the torque applied to the fasteners

  • Check the torque wrench calibration
  • Verify the torque specification
  • Compare the applied torque to the specification
3

Thread Assessment

Assess the condition of the threads

  • Check for signs of thread damage
  • Verify the thread type and size
  • Check for proper thread engagement

Prevention Guidelines

Best practices, maintenance tips, tool care

Best Practices

  • Always follow the recommended torque specification
  • Use the correct type and size of fasteners
  • Verify the torque wrench calibration regularly

Maintenance Tips

  • Regularly inspect the affected area for signs of wear or damage
  • Replace damaged or worn-out components promptly
  • Keep the work area clean and organized

Tool Care

  • Regularly clean and maintain the torque wrench
  • Store the torque wrench in a dry and secure location
  • Verify the torque wrench calibration before each use

Frequently Asked Questions

Find answers to common questions about torque specifications

Q1

Why are accurate torque specifications important for brake bolts?

Accurate torque is crucial for brake safety and performance. Under-torquing can lead to bolts loosening, causing brake failure or damage. Over-torquing can stretch or break bolts, damaging components or compromising clamping force. Properly torqued bolts ensure even pressure distribution for optimal braking.

Q2

What happens if I don't use a torque wrench?

Using a torque wrench is highly recommended. Without one, it's difficult to apply the correct force consistently. You might either under-tighten (risking loosening and failure) or over-tighten (risking damage or thread stripping), both jeopardizing brake safety. Guessing the 'right' tightness is unreliable and unsafe.

Q3

Do I need to replace brake bolts after removing them?

While not always mandatory, it's best practice to replace brake bolts, especially caliper mounting bolts, after removing them. These bolts can stretch or deform under stress, compromising their integrity and clamping force if reused. Always follow BMW's recommendations, which may specify one-time use bolts.

Q4

Should I lubricate brake bolts before torquing them?

Generally, no. Applying lubricants to brake bolts can alter the friction and lead to inaccurate torque readings. Unless specifically stated by BMW in the service manual, avoid applying lubricant. Clean, dry threads are essential for reliable torque application. If the manual calls for lubrication on threads, always adhere to the recommendations with BMW approved lubricants.

Q5

How often should I check my brake bolt torque?

You should check brake bolt torque after performing any work on the brake system or replacing components. During routine maintenance, such as tire rotations or brake pad inspections, verifying the torque on easily accessible bolts, like those securing the caliper to the hub, is good practice. For detailed maintenance schedules, refer to your vehicle's service manual.

Environmental Considerations

Temperature, humidity, and seasonal effects on torque specifications

Temperature Effects

Includes: High Heat, Cold Weather, Thermal Cycling

Temperature can significantly impact torque values and fastener behavior

Cold Weather

Effects:
  • Increased material brittleness
  • Higher torque required due to thread contraction
  • Reduced thread lubricant effectiveness
Recommendations:
  • Allow components to warm to room temperature when possible
  • Consider using winter-grade thread lubricants
  • Check torque values more frequently during winter months

Hot Weather

Effects:
  • Thermal expansion of components
  • Decreased friction in threads
  • Accelerated lubricant breakdown
Recommendations:
  • Check torque when components are at normal operating temperature
  • Use temperature-resistant thread lockers
  • Consider re-torquing after heat cycles

Humidity and Corrosion

Covers: Rust Prevention, Salt Exposure, Moisture Control

Moisture and corrosion can affect fastener integrity and torque values

High Humidity

Effects:
  • Accelerated corrosion formation
  • Reduced friction coefficient
  • Potential thread seizing
Prevention:
  • Use corrosion-resistant fasteners
  • Apply appropriate anti-seize compounds
  • Maintain proper protective coatings

Salt Exposure

Effects:
  • Rapid corrosion development
  • Thread damage
  • Seized fasteners
Prevention:
  • Regular underbody washing
  • Use of sacrificial anodes where appropriate
  • Application of protective coatings

Seasonal Maintenance

Spring, Summer, Fall, and Winter maintenance schedules

Spring

  • Inspect for winter damage
  • Clean and protect exposed fasteners
  • Check torque on critical components

Summer

  • Monitor heat-affected components
  • Check expansion-related loosening
  • Inspect cooling system mounts

Fall

  • Prepare for winter conditions
  • Apply corrosion protection
  • Verify all fasteners are properly torqued

Winter

  • More frequent inspection of critical fasteners
  • Check for salt damage
  • Monitor suspension component torque

Related Resources

Tools, service procedures, and technical bulletins

Recommended Tools

Torque Wrench (10-150 Nm)

A calibrated torque wrench for accurate tightening of bolts to specified torques.

  • Adjustable torque settings
  • Click-type mechanism for accurate application
Learn more

Socket Set (Various sizes)

A comprehensive socket set with various sizes to fit the brake caliper and rotor bolts.

  • Metric sockets
  • 6-point sockets
Learn more

Brake Caliper Hanger

A tool used to support the brake caliper during rotor removal to prevent strain on the brake line.

  • Durable construction
  • Rubber coated ends to prevent damage
Learn more
Service Procedures

Front Brake Caliper Bolt Torque Procedure

Procedure for torquing front brake caliper mounting bolts on a 2022-Present BMW i4.

  • Locate the front brake caliper mounting bolts.
  • Ensure all bolts are clean and free of debris.
  • Using the correct socket, apply an initial torque of 30 Nm to each bolt in a star pattern.
  • Increase torque to 110 Nm in the same star pattern.
  • Verify torque with a calibrated torque wrench.
View full procedure

Rear Brake Caliper Bolt Torque Procedure

Procedure for torquing rear brake caliper mounting bolts on a 2022-Present BMW i4.

  • Locate the rear brake caliper mounting bolts.
  • Ensure all bolts are clean and free of debris.
  • Using the correct socket, apply an initial torque of 25 Nm to each bolt in a star pattern.
  • Increase torque to 65 Nm in the same star pattern.
  • Verify torque with a calibrated torque wrench.
View full procedure

Front Brake Rotor Set Screw Torque Procedure

Procedure for torquing front brake rotor set screws on a 2022-Present BMW i4.

  • Locate the front brake rotor set screw.
  • Ensure the set screw is clean and free of debris.
  • Using the correct socket, torque the set screw to 10 Nm.
  • Verify torque with a calibrated torque wrench.
View full procedure

Rear Brake Rotor Set Screw Torque Procedure

Procedure for torquing rear brake rotor set screws on a 2022-Present BMW i4.

  • Locate the rear brake rotor set screw.
  • Ensure the set screw is clean and free of debris.
  • Using the correct socket, torque the set screw to 10 Nm.
  • Verify torque with a calibrated torque wrench.
View full procedure
Technical Service Bulletins

Brake Caliper Bolt Corrosion Issues

2023-05-15

Technical bulletin regarding potential corrosion issues with brake caliper mounting bolts.

2022-2023 BMW i4

Resolution: Inspect bolts for corrosion; replace with updated part number and apply anti-seize compound during re-installation.

Incorrect Torque Specs on Caliper Bolts

2023-10-20

Technical bulletin highlighting cases where front caliper bolts were not torqued to the correct specification at factory.

2022-2024 BMW i4

Resolution: Inspect and verify the front brake caliper mounting bolt torque and re-torque to specification if required.

About the Author

Expert automotive knowledge and experience

Alan Montanye - Automotive Technical Specialist
ASE

Alan Montanye

Automotive Technical Specialist

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Technical Information
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