BMW 840i 2018-present Suspension Bolt Torque Specifications & Fastener Values
BMW 840i 2018-present

BMW 840i 2018-present Suspension Bolt Torque Specifications

This page provides detailed torque specifications for all suspension bolts on the 2018-Present BMW 840i, including front and rear suspension components. Ensure proper tightening for safe and optimal vehicle handling.

Updated

Important Information

Safety guidelines and reference information for proper torque application

Quick Reference Guide

ft-lbs → Nm
× 1.356
ft-lbs → kg-m
× 0.138
Nm → ft-lbs
× 0.738
in-lbs → ft-lbs
× 0.083

Common Torque Patterns

Star Pattern

Used for wheels and other circular bolt patterns

Star Pattern torque pattern diagram showing proper bolt tightening sequence
Cross Pattern

Used for gaskets and cover plates

Cross Pattern torque pattern diagram showing proper bolt tightening sequence
Sequential Pattern

Used for head bolts and other critical components

Sequential Pattern torque pattern diagram showing proper bolt tightening sequence

Common Mistakes to Avoid

Over-tightening

Exceeding the specified torque value can stretch or break fasteners, damage threads, or crack components.

Prevention:

Always use a calibrated torque wrench and follow specifications exactly.

Incorrect Torque Sequence

Tightening bolts in the wrong order can cause uneven pressure distribution and potential leaks or damage.

Prevention:

Follow the manufacturer's specified torque sequence pattern.

Dirty Threads

Dirt, rust, or old thread locker can affect torque readings and proper fastener tension.

Prevention:

Clean and inspect all threads before assembly. Use new thread locker if specified.

Reusing TTY Bolts

Torque-to-yield bolts are designed to stretch and must not be reused.

Prevention:

Always replace TTY bolts with new ones. They are single-use only.

Dry vs. Lubricated

Not accounting for whether torque specs are for dry or lubricated fasteners can lead to incorrect tension.

Prevention:

Check if specs are for dry or lubricated threads. Use specified lubricant when required.

Recommended Tools

Torque Wrench (1/4" Drive)

Range: 2-25 ft-lbs
Small fasteners, delicate components

Torque Wrench (3/8" Drive)

Range: 10-100 ft-lbs
Most common automotive fasteners

Torque Wrench (1/2" Drive)

Range: 30-250 ft-lbs
Large fasteners, wheels

Angle Gauge

Torque-to-yield (TTY) bolts

Torque Wrench Care

  • Calibrate annually or after 5,000 clicks
  • Store at lowest setting
  • Keep clean and lubricated

Search Specifications

Search by component name, bolt size, or description

Torque Calculator

Convert between different torque units

Strut Shock Absorber

Torque specifications for components related to the strut/shock absorber assembly, including mounting to the chassis and top mounts.

1

Strut/Shock Absorber Lower Mounting Bolts

M12 x 1.5
Torque Value
30 ft-lbs (40 N·m)
Important Notes
These bolts secure the strut or shock absorber to the steering knuckle or wheel carrier. Ensure proper alignment before tightening.
2

Strut Top Mount Bolts

M8 x 1.25
Torque Value
16 ft-lbs (22 N·m)
Important Notes
These bolts secure the top of the strut/shock absorber assembly to the vehicle's body or chassis. Failure to torque these can cause suspension noise and/or damage to components.

Control Arms

Torque specifications for control arm bolts and connections to the chassis and steering knuckle.

1

Control Arm Bolts (Chassis Side)

M14 x 1.5
Torque Value
48 ft-lbs (65 N·m)
Important Notes
These bolts secure the control arm to the vehicle's chassis. Tighten with the vehicle at ride height to ensure proper bushing preload.
2

Steering Knuckle To Lower Control Arm Bolt

M14 x 1.5
Important Notes
These bolts connect the lower control arm to the steering knuckle. This connection typically requires a torque angle spec as well, not just a standard torque. This is a critical connection for both suspension and steering of the vehicle.

Steering Components

Torque specifications for ball joints, tie rod ends, and related steering components.

1

Ball Joint Nut

M12 x 1.25
Torque Value
63 ft-lbs (85 N·m)
Important Notes
This nut secures the ball joint stud to the steering knuckle. Do not over-tighten.
2

Tie Rod End Nut

M10 x 1.25
Torque Value
33 ft-lbs (45 N·m)
Important Notes
This nut secures the tie rod end to the steering knuckle. Ensure the tie rod is correctly positioned to prevent misalignment.

Sway Bar

Torque specifications for sway bar links and mounting bracket components.

1

Sway Bar Link Nut

M10 x 1.5
Torque Value
30 ft-lbs (40 N·m)
Important Notes
These nuts connect the sway bar links to the strut or control arm. Ensure the links are positioned correctly before tightening.
2

Sway Bar Bushing Bracket Bolts

M8 x 1.25
Torque Value
18 ft-lbs (24 N·m)
Important Notes
These bolts secure the sway bar bushing brackets to the vehicle's frame or chassis. Do not over-tighten to prevent damage to bushings.

Brake System

Torque specifications for brake caliper and mounting bracket bolts as they are attached to the steering knuckle.

1

Brake Caliper Bolts

M12 x 1.75
Torque Value
81 ft-lbs (110 N·m)
Important Notes
These bolts secure the brake caliper to the steering knuckle or caliper bracket. Ensure proper alignment of the caliper over the rotor before tightening. Note the thread locker being used.
2

Brake Caliper Mounting Bracket Bolts

M12 x 1.75
Torque Value
81 ft-lbs (110 N·m)
Important Notes
These bolts secure the caliper bracket to the steering knuckle. Note the thread locker being used.

Wheel Speed Sensor

Torque specifications for the wheel speed sensor mounting to the steering knuckle.

1

Wheel Speed Sensor Mounting Bolt/Screw

M6 x 1.0
Torque Value
7 ft-lbs (10 N·m)
Important Notes
These bolts secure the wheel speed sensor to the steering knuckle. Do not over-tighten to avoid damaging the sensor.

Troubleshooting Guide

Common issues, diagnostic steps, and prevention guidelines

Common Issues

Bolt stretching, stripped threads, uneven torque patterns

Loose Components

Symptoms:
  • Rattling or vibration noises
  • Visible movement in components
  • Uneven panel gaps
Solutions:
  • Clean threads and mounting surfaces
  • Replace damaged fasteners
  • Apply proper torque in sequence
  • Use thread locker if specified

Stripped Fasteners

Symptoms:
  • Unable to achieve proper torque
  • Fastener spins freely
  • Visible thread damage
Solutions:
  • Use thread repair kit if appropriate
  • Install thread insert (HeliCoil)
  • Replace component if threaded hole is damaged
  • Upgrade to higher grade fastener if recommended

Overtightened Components

Symptoms:
  • Cracked or deformed parts
  • Broken fasteners
  • Compressed gaskets or seals
Solutions:
  • Replace damaged components
  • Use new fasteners
  • Follow proper torque sequence
  • Verify correct torque specifications

Diagnostic Steps

Visual inspection, torque verification, thread assessment

1

Visual Inspection

Inspect the affected area for any visible signs of damage or wear

  • Check for cracks or deformation
  • Look for signs of excessive wear
  • Verify proper fastener installation
2

Torque Verification

Verify the torque applied to the fasteners

  • Check the torque wrench calibration
  • Verify the torque specification
  • Compare the applied torque to the specification
3

Thread Assessment

Assess the condition of the threads

  • Check for signs of thread damage
  • Verify the thread type and size
  • Check for proper thread engagement

Prevention Guidelines

Best practices, maintenance tips, tool care

Best Practices

  • Always follow the recommended torque specification
  • Use the correct type and size of fasteners
  • Verify the torque wrench calibration regularly

Maintenance Tips

  • Regularly inspect the affected area for signs of wear or damage
  • Replace damaged or worn-out components promptly
  • Keep the work area clean and organized

Tool Care

  • Regularly clean and maintain the torque wrench
  • Store the torque wrench in a dry and secure location
  • Verify the torque wrench calibration before each use

Frequently Asked Questions

Find answers to common questions about torque specifications

Q1

Why is using the correct torque specification important for suspension bolts?

Using the correct torque specification ensures proper clamping force. Under-torqued bolts can loosen, leading to suspension instability and potential failure. Over-torqued bolts can stretch or break, damaging components and also causing failure. Proper torque is critical for both performance and safety. For example, a loose control arm bolt could cause dangerous handling issues at speed, or the bolt could shear, leading to sudden loss of control.

Q2

What happens if I don't have a torque wrench?

While it's strongly recommended to use a torque wrench, you should NEVER attempt to use guesswork. If you don't have one, tighten the bolt with a hand wrench just until it is snug, and then seek professional help immediately for proper tightening. Using a torque wrench is the safest and most accurate way to achieve the correct fastener tension. Always recheck torque after a short test drive to ensure the fasteners haven't loosened.

Q3

Should I use new bolts when working on the suspension?

It is generally recommended to use new bolts whenever disassembling the suspension. Many suspension bolts are torque-to-yield (TTY), meaning they stretch when torqued and are designed for single use. Reusing these bolts can lead to improper clamping force and failure. Always consult the official BMW repair manual for specific fastener replacement guidelines. Example: reused strut bolts can fail at high speed, endangering the driver.

Q4

What is the difference between Nm (Newton-meters) and lb-ft (foot-pounds) for torque?

Nm (Newton-meters) and lb-ft (foot-pounds) are both units of torque. Nm is the metric unit, and lb-ft is the imperial unit. You will need to know the correct unit when using your torque wrench. The manufacturer provides all specifications in both, and it's essential to use the correct unit to avoid errors. For example, using an lb-ft torque value when you should have used Nm could result in significantly over or under tightened bolts.

Environmental Considerations

Temperature, humidity, and seasonal effects on torque specifications

Temperature Effects

Includes: High Heat, Cold Weather, Thermal Cycling

Temperature can significantly impact torque values and fastener behavior

Cold Weather

Effects:
  • Increased material brittleness
  • Higher torque required due to thread contraction
  • Reduced thread lubricant effectiveness
Recommendations:
  • Allow components to warm to room temperature when possible
  • Consider using winter-grade thread lubricants
  • Check torque values more frequently during winter months

Hot Weather

Effects:
  • Thermal expansion of components
  • Decreased friction in threads
  • Accelerated lubricant breakdown
Recommendations:
  • Check torque when components are at normal operating temperature
  • Use temperature-resistant thread lockers
  • Consider re-torquing after heat cycles

Humidity and Corrosion

Covers: Rust Prevention, Salt Exposure, Moisture Control

Moisture and corrosion can affect fastener integrity and torque values

High Humidity

Effects:
  • Accelerated corrosion formation
  • Reduced friction coefficient
  • Potential thread seizing
Prevention:
  • Use corrosion-resistant fasteners
  • Apply appropriate anti-seize compounds
  • Maintain proper protective coatings

Salt Exposure

Effects:
  • Rapid corrosion development
  • Thread damage
  • Seized fasteners
Prevention:
  • Regular underbody washing
  • Use of sacrificial anodes where appropriate
  • Application of protective coatings

Seasonal Maintenance

Spring, Summer, Fall, and Winter maintenance schedules

Spring

  • Inspect for winter damage
  • Clean and protect exposed fasteners
  • Check torque on critical components

Summer

  • Monitor heat-affected components
  • Check expansion-related loosening
  • Inspect cooling system mounts

Fall

  • Prepare for winter conditions
  • Apply corrosion protection
  • Verify all fasteners are properly torqued

Winter

  • More frequent inspection of critical fasteners
  • Check for salt damage
  • Monitor suspension component torque

Related Resources

Tools, service procedures, and technical bulletins

Recommended Tools

Torque Wrench (1/2" Drive)

A calibrated torque wrench is essential for tightening bolts to the correct specification. A 1/2" drive is recommended for most suspension components.

  • Wide torque range (e.g., 20-200 Nm)
  • Click-type mechanism for accuracy
  • Reversible ratcheting head
Learn more

Torque Wrench (3/8" Drive)

A smaller torque wrench is needed for lower torque fasteners in the suspension system. A 3/8" drive is helpful for smaller fasteners and harder to reach areas.

  • Smaller torque range (e.g., 5-60 Nm)
  • Click-type mechanism for accuracy
  • Reversible ratcheting head
Learn more

Socket Set (Metric)

A comprehensive set of metric sockets is required to fit various bolt and nut sizes on the BMW 840i suspension.

  • Sizes ranging from 8mm to 24mm
  • 6-point sockets for better grip
  • Variety of depths and extensions
Learn more

Wrench Set (Metric)

A metric wrench set is helpful to hold fasteners when tightening nuts, especially those that require two wrenches.

  • Sizes matching socket set (8-24mm)
  • Open-end and Box-end options
  • Durable construction
Learn more

Allen/Hex Key Set

Some suspension components use hex head fasteners. A metric hex key set is needed to tighten and loosen these.

  • Sizes from 2.5mm to 10mm
  • Ball-end options for angled access
  • Durable construction
Learn more

Extension Bars

Extension bars in various lengths are required to reach recessed bolts, especially in the suspension.

  • 3", 6", and 10" lengths
  • Various drive sizes to match wrenches
  • Durable construction
Learn more
Service Procedures

Front Strut/Shock Absorber Replacement

This procedure outlines the steps to replace the front strut/shock absorber including critical torque specifications.

  • Loosen the wheel lugs and lift the vehicle safely.
  • Remove the wheel.
  • Disconnect the suspension sensor if equipped.
  • Support the suspension control arm with a jack.
  • Loosen the strut to hub pinch bolt.
  • Disconnect the stabilizer bar link.
  • Remove the upper strut mount bolts.
  • Lower the control arm jack and carefully remove the strut assembly.
  • Install new components, torquing the upper strut mounts to 22Nm
  • Torque the Strut to Hub pinch bolt to 110Nm + 90 degrees
  • Torque the wheel lugs to 140Nm
  • Recheck torque settings after 50-100 miles
View full procedure

Rear Shock Absorber Replacement

This procedure outlines the steps to replace the rear shock absorber including critical torque specifications.

  • Loosen the wheel lugs and lift the vehicle safely.
  • Remove the wheel.
  • Disconnect the suspension sensor if equipped.
  • Support the rear control arm with a jack.
  • Remove the lower shock mounting bolt.
  • Remove the upper shock mounting bolts.
  • Carefully remove the shock absorber assembly.
  • Install new components, torquing the upper mounts to 22Nm.
  • Torque the lower shock mounting bolt to 110Nm + 90 degrees.
  • Torque the wheel lugs to 140Nm
  • Recheck torque settings after 50-100 miles
View full procedure

Front Control Arm Replacement

This procedure outlines the steps to replace the front control arm including critical torque specifications.

  • Loosen the wheel lugs and lift the vehicle safely.
  • Remove the wheel.
  • Support the suspension with a jack.
  • Disconnect the ball joint from the steering knuckle.
  • Remove the front and rear control arm bolts.
  • Remove the control arm from the vehicle.
  • Install new components, torquing the ball joint to the knuckle to 80 Nm
  • Install the front control arm mounting bolt and tighten to 120 Nm + 90 degrees.
  • Install the rear control arm mounting bolt and tighten to 120 Nm + 90 degrees.
  • Torque the wheel lugs to 140Nm.
  • Recheck torque settings after 50-100 miles
View full procedure
Technical Service Bulletins

Front Suspension Noise During Cold Weather

2020-11-15

Some 2018-2020 BMW 840i models may experience front suspension creaking or knocking noise during cold temperatures. This is usually due to the sway bar links.

2018-2020 BMW 840i

Resolution: Replace the front sway bar links with an updated part. Verify proper torque of all fasteners. Apply lubricant to polyurethane components of the suspension.

Rear Shock Absorber Leaking Issue

2021-05-20

Certain 2019-2021 BMW 840i models have reported issues with rear shock absorber leakage. This issue requires replacement of the affected components.

2019-2021 BMW 840i

Resolution: Replace both rear shock absorbers using the latest revision part. Verify correct torque specification during installation. Check for damaged hardware.

Front Control Arm Bushing Failure

2022-09-10

Some 2020-2022 BMW 840i models are experiencing premature failure of the front control arm bushings. This will result in vibrations and clunking noises during driving.

2020-2022 BMW 840i

Resolution: Replace the front control arms with updated bushings using the latest revision part. Verify proper torque specification during installation and ensure the correct alignment settings are set.

About the Author

Expert automotive knowledge and experience

Alan Montanye - Automotive Technical Specialist
ASE

Alan Montanye

Automotive Technical Specialist

ASE Master Certified Technician with over a decade of hands-on experience in automotive repair and diagnostics.

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