BMW 745i 2002-2009 Emissions & Sensors Specifications
Detailed emissions sensor specifications for the 2002-2009 BMW 745i (E65/E66). Includes sensor types, locations, functions, and compatibility for maintenance and repair.
Emissions Sensors Overview Specifications
This document provides a comprehensive guide to the emissions sensors specifications for the 2002-2009 BMW 745i. It includes detailed technical information, sensor locations, and troubleshooting guidance. Use this document to identify sensor types, understand their functions, and diagnose common issues. The guide is organized into sections for easy navigation, with a quick reference section for key specifications.
How to Use
To find specific information, use the search functionality by typing keywords such as 'oxygen sensor' or 'EGR sensor' in the search bar. This will help you quickly locate relevant sections and details.
Navigate through the document by selecting sections from the table of contents. Each section includes subsections with detailed technical points. Use the quick reference section for at-a-glance key specifications.
Key Specifications
Oxygen Sensor Response Time
<100ms
EGR Sensor Voltage Range
0-5V
NOx Sensor Range
0-1000 ppm
Secondary Air Pump Flow Rate
50-200 l/min
Catalyst Efficiency
>90%
Available Specifications
Emissions Sensors Overview
This section provides an introduction to the emissions sensors used in the 2002-2009 BMW 745i. It covers the types of sensors, their functions, and their importance in maintaining emissions compliance and engine performance.
Emissions Sensors Overview
This section provides an introduction to the emissions sensors used in the 2002-2009 BMW 745i. It covers the types of sensors, their functions, and their importance in maintaining emissions compliance and engine performance.
Emissions Sensors Types
- Oxygen Sensors (Lambda Sensors)
- EGR Temperature Sensors
- NOx Sensors
- Secondary Air Injection Sensors
Sensor Functions
- Monitor oxygen levels in exhaust gases
- Measure EGR system temperature
- Detect nitrogen oxide emissions
- Monitor secondary air injection system performance
Emissions Sensors Locations
This section details the locations of emissions sensors on the 2002-2009 BMW 745i. Knowing the sensor locations is crucial for diagnostics and repairs.
Emissions Sensors Locations
This section details the locations of emissions sensors on the 2002-2009 BMW 745i. Knowing the sensor locations is crucial for diagnostics and repairs.
Oxygen Sensor Locations
- Before catalytic converter (Bank 1, Sensor 1)
- After catalytic converter (Bank 1, Sensor 2)
- Before catalytic converter (Bank 2, Sensor 1)
- After catalytic converter (Bank 2, Sensor 2)
EGR Sensor Location
- Mounted on the EGR valve assembly
Emissions Sensors Specifications
This section provides technical specifications for the emissions sensors used in the 2002-2009 BMW 745i. These specifications are essential for proper sensor operation and diagnostics.
Emissions Sensors Specifications
This section provides technical specifications for the emissions sensors used in the 2002-2009 BMW 745i. These specifications are essential for proper sensor operation and diagnostics.
Oxygen Sensor Specifications
- Part Number: 11787555147 (Pre-Catalyst)
- Part Number: 11787555148 (Post-Catalyst)
- Operating Temperature: -40°C to 1000°C
- Response Time: <100ms
- Voltage Range: 0-1V
EGR Sensor Specifications
- Part Number: 11787555149
- Operating Temperature: -40°C to 800°C
- Response Time: <200ms
- Voltage Range: 0-5V
Emissions Sensors Troubleshooting
This section provides common fault codes and troubleshooting steps for emissions sensors in the 2002-2009 BMW 745i. Use this information to diagnose and repair sensor-related issues.
Emissions Sensors Troubleshooting
This section provides common fault codes and troubleshooting steps for emissions sensors in the 2002-2009 BMW 745i. Use this information to diagnose and repair sensor-related issues.
Common Fault Codes
- P0130: Oxygen Sensor Circuit Malfunction
- P0402: EGR Sensor Circuit Low
- P0230: Fuel Pump Primary Circuit Malfunction
- P2251: Secondary Air Injection System Performance
Troubleshooting Steps
- Check sensor wiring and connections for damage
- Test sensor voltage and resistance
- Inspect for contamination or physical damage
- Replace faulty sensors as needed
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Component Specifications
Overview
- Type
- Oxygen Sensor (Lambda Probe)
- Configuration
- Heated Planar Zirconium Oxide
- Platform
- BMW E65/E66
- Location
- Exhaust system (pre- and post-catalytic converter)
- Communication Protocol
- CAN (Controller Area Network)
- Power Requirement
- 5V DC, 0.1A
Dimensions
- Length
- 4.72 inches (120 mm)
- Diameter
- 0.98 inches (25 mm)
- Thread Size
- M18 x 1.5
- Electrical Connector Length
- 8.66 inches (220 mm)
- Connector Type
- 6-pin waterproof
- Operating Temperature
- 32°F to 572°F (0°C to 300°C)
- Mass
- 6.17 ounces (175 grams)
Materials
- Sensor Element
- Zirconium dioxide (ZrO2) ceramic
- Housing
- Stainless steel
- Heating Element
- Platinum (Pt) resistance wire
- Electrical Connector
- Brass with gold-plated contacts
- insulation
- Ceramic and high-temperature glass
Features
- Sensor Types
-
- Oxygen (O2) sensor
- Temperature sensor
- Heated sensor for faster light-off
- Self-diagnostics capability
- Fault code generation
- Signal Output
-
- Voltage (0-1V)
- Frequency (for certain models)
- CAN bus communication
- Operating Modes
-
- Closed-loop feedback
- Open-loop operation
- Fault detection
- Compliance
-
- ULEV (Ultra Low Emission Vehicle)
- SULEV (Super Ultra Low Emission Vehicle)
- Euro 4 emissions standard
Safety Features
- Fault Detection
-
- Internal short circuit detection
- Open circuit detection
- Overvoltage protection
- Fail-Safe Mode
- Default to safe operation during failure
- Overvoltage Protection
- Up to 18V
Comfort Features
- Emissions Reduction
-
- Reduced CO and HC emissions
- Minimized NOx emissions
- Smooth Operation
-
- Maintains optimal engine performance
- Reduced engine knocking or pinging
- Noise Reduction
-
- Lower exhaust system noise
- Smoother engine operation
Accessories
- installation Kit
-
- Wiring harness adapter
- Mounting bracket
- Gasket and seal kit
- Diagnostic Tool
-
- OBD-II scanner compatibility
- BMW ISTA/D diagnostics support
- Replacement Parts
-
- Sensor element replacement kit
- Connector repair kit
Maintenance
- Service interval
- Every 30,000 to 50,000 miles (48,000 to 80,000 km)
- Maintenance Items
-
- Check sensor connections
- Inspect wiring harness
- Clean or replace sensor element
- Verify heater operation
- Check for fault codes
- Notes
- Replace sensor if faulty or contaminated with silicone or lead
Warranty
- Emissions Warranty
- Miles: 150,000 milesYears: 15 yearsCoverage: Catalytic converter and oxygen sensor
- Parts Warranty
- Miles: 50,000 milesYears: 4 yearsCoverage: Defects in materials and workmanship
- Extended Warranty
- Miles: 100,000 milesYears: 8 yearsCoverage: Emissions-related components
Production Details
- Manufacturer
- Bosch or Continental (OEM suppliers)
- Manufacturing Process
-
- Precision ceramic processing
- Platinum wire winding
- High-temperature glass sealing
- CAN bus module integration
- Quality Control
- inspection: Visual inspection, Electrical testing, Thermal cycling testCertifications: ISO 9001, ISO 14001, TS 16949
- Sustainability Practices
-
- Recyclable materials
- Low power consumption design
- Reduced packaging materials
- Production Metrics
- Annual Production: Over 1 million unitsFailure Rate: Less than 1%Warranty Claim Rate: Less than 2%
Service Information for Emissions Sensors Service
Maintenance and service requirements specific to emissions sensors
- Inspect sensor electrical connections
- Check for fault codes
- Verify sensor heater operation
- Clean sensor element if necessary
- Check wiring harness integrity
Perform visual inspection for signs of contamination or damage
- Replace sensor element if contaminated
- Check catalytic converter efficiency
- Test oxygen sensor response time
- Inspect heater resistance
- Verify CAN bus communication
Use specialized tools for testing sensor performance
- Replace oxygen sensor
- Inspect and clean or replace connector
- Check for exhaust leaks
- Test emissions system performance
- Verify fault code history
Perform a full system reset after replacement
Frequently Asked Questions
Find answers to common questions about torque specifications
Q1 What are the technical specifications of the emissions sensors for the 2002-2009 BMW 745i?
What are the technical specifications of the emissions sensors for the 2002-2009 BMW 745i?
The emissions sensors for the 2002-2009 BMW 745i include oxygen sensors, NOx sensors, and exhaust gas temperature sensors. These sensors are compatible with the N62 V8 engine and are designed to work with the E65/E66 chassis. They are essential for maintaining proper emissions control and fuel efficiency. The sensors are typically located in the exhaust system and connect to the engine control module (ECM).
Q2 What are the maintenance requirements for the emissions sensors?
What are the maintenance requirements for the emissions sensors?
Regular maintenance for emissions sensors includes checking for any fault codes using a BMW-specific diagnostic tool, inspecting sensor connections and wiring, and ensuring the exhaust system is free from leaks or blockages. Cleaning or replacing sensors as needed, typically every 50,000 to 100,000 miles, depending on driving conditions. Always use OEM or equivalent sensors to maintain performance and reliability.
Q3 How do I install or replace an emissions sensor?
How do I install or replace an emissions sensor?
To replace an emissions sensor, locate the sensor in the exhaust system, disconnect the electrical connector, and remove the mounting bracket. Install the new sensor by reversing the steps, ensuring proper seating and connection. Use a torque wrench to secure the sensor according to the manufacturer's specifications. Clear any fault codes using a diagnostic tool after replacement.
Q4 How do I troubleshoot common issues with emissions sensors?
How do I troubleshoot common issues with emissions sensors?
Common issues include faulty readings, sensor contamination, or electrical faults. Start by scanning for fault codes using a BMW-specific OBD-II scanner. Check the sensor's electrical connections and wiring for damage or corrosion. Clean or replace the sensor if contaminated with soot or debris. If the issue persists, replace the sensor with an OEM or equivalent part.
Q5 How can I optimize the performance of my emissions sensors?
How can I optimize the performance of my emissions sensors?
Optimize performance by ensuring proper engine tuning, maintaining a clean exhaust system, and avoiding aggressive driving habits that can lead to excessive soot buildup. Regularly check and clean the sensors, and ensure all emissions-related components are functioning correctly. Use high-quality fuel and follow the recommended maintenance schedule.
Factory Service Resources
Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.
BMW 745i Service Manual (2002-2009)
Coming SoonComprehensive guide covering maintenance, repair, and technical specifications for the 2002-2009 BMW 745i.
Technical Service Bulletin: Emissions Sensors Update
Coming SoonLatest updates and technical bulletins for emissions sensors in the 2002-2009 BMW 745i.
BMW 7-Series Parts Catalog (E65/E66)
Coming SoonDetailed catalog of parts and accessories for the 2002-2009 BMW 7-Series, including emissions sensors.
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