BMW 745i 2002-2009 Emissions & Sensors Specifications
BMW 745i 2002-2009

BMW 745i 2002-2009 Emissions & Sensors Specifications

Detailed emissions sensor specifications for the 2002-2009 BMW 745i (E65/E66). Includes sensor types, locations, functions, and compatibility for maintenance and repair.

Updated

Emissions Sensors Overview Specifications

This document provides a comprehensive guide to the emissions sensors specifications for the 2002-2009 BMW 745i. It includes detailed technical information, sensor locations, and troubleshooting guidance. Use this document to identify sensor types, understand their functions, and diagnose common issues. The guide is organized into sections for easy navigation, with a quick reference section for key specifications.

How to Use

To find specific information, use the search functionality by typing keywords such as 'oxygen sensor' or 'EGR sensor' in the search bar. This will help you quickly locate relevant sections and details.

Navigate through the document by selecting sections from the table of contents. Each section includes subsections with detailed technical points. Use the quick reference section for at-a-glance key specifications.

Key Specifications

Oxygen Sensor Response Time

<100ms

EGR Sensor Voltage Range

0-5V

NOx Sensor Range

0-1000 ppm

Secondary Air Pump Flow Rate

50-200 l/min

Catalyst Efficiency

>90%

Available Specifications

Emissions Sensors Overview

This section provides an introduction to the emissions sensors used in the 2002-2009 BMW 745i. It covers the types of sensors, their functions, and their importance in maintaining emissions compliance and engine performance.

Emissions Sensors Types
  • Oxygen Sensors (Lambda Sensors)
  • EGR Temperature Sensors
  • NOx Sensors
  • Secondary Air Injection Sensors
Sensor Functions
  • Monitor oxygen levels in exhaust gases
  • Measure EGR system temperature
  • Detect nitrogen oxide emissions
  • Monitor secondary air injection system performance

Emissions Sensors Locations

This section details the locations of emissions sensors on the 2002-2009 BMW 745i. Knowing the sensor locations is crucial for diagnostics and repairs.

Oxygen Sensor Locations
  • Before catalytic converter (Bank 1, Sensor 1)
  • After catalytic converter (Bank 1, Sensor 2)
  • Before catalytic converter (Bank 2, Sensor 1)
  • After catalytic converter (Bank 2, Sensor 2)
EGR Sensor Location
  • Mounted on the EGR valve assembly

Emissions Sensors Specifications

This section provides technical specifications for the emissions sensors used in the 2002-2009 BMW 745i. These specifications are essential for proper sensor operation and diagnostics.

Oxygen Sensor Specifications
  • Part Number: 11787555147 (Pre-Catalyst)
  • Part Number: 11787555148 (Post-Catalyst)
  • Operating Temperature: -40°C to 1000°C
  • Response Time: <100ms
  • Voltage Range: 0-1V
EGR Sensor Specifications
  • Part Number: 11787555149
  • Operating Temperature: -40°C to 800°C
  • Response Time: <200ms
  • Voltage Range: 0-5V

Emissions Sensors Troubleshooting

This section provides common fault codes and troubleshooting steps for emissions sensors in the 2002-2009 BMW 745i. Use this information to diagnose and repair sensor-related issues.

Common Fault Codes
  • P0130: Oxygen Sensor Circuit Malfunction
  • P0402: EGR Sensor Circuit Low
  • P0230: Fuel Pump Primary Circuit Malfunction
  • P2251: Secondary Air Injection System Performance
Troubleshooting Steps
  • Check sensor wiring and connections for damage
  • Test sensor voltage and resistance
  • Inspect for contamination or physical damage
  • Replace faulty sensors as needed

Component Specifications

Overview

Type
Oxygen Sensor (Lambda Probe)
Configuration
Heated Planar Zirconium Oxide
Platform
BMW E65/E66
Location
Exhaust system (pre- and post-catalytic converter)
Communication Protocol
CAN (Controller Area Network)
Power Requirement
5V DC, 0.1A

Dimensions

Length
4.72 inches (120 mm)
Diameter
0.98 inches (25 mm)
Thread Size
M18 x 1.5
Electrical Connector Length
8.66 inches (220 mm)
Connector Type
6-pin waterproof
Operating Temperature
32°F to 572°F (0°C to 300°C)
Mass
6.17 ounces (175 grams)

Materials

Sensor Element
Zirconium dioxide (ZrO2) ceramic
Housing
Stainless steel
Heating Element
Platinum (Pt) resistance wire
Electrical Connector
Brass with gold-plated contacts
insulation
Ceramic and high-temperature glass

Features

Sensor Types
  • Oxygen (O2) sensor
  • Temperature sensor
  • Heated sensor for faster light-off
  • Self-diagnostics capability
  • Fault code generation
Signal Output
  • Voltage (0-1V)
  • Frequency (for certain models)
  • CAN bus communication
Operating Modes
  • Closed-loop feedback
  • Open-loop operation
  • Fault detection
Compliance
  • ULEV (Ultra Low Emission Vehicle)
  • SULEV (Super Ultra Low Emission Vehicle)
  • Euro 4 emissions standard

Safety Features

Fault Detection
  • Internal short circuit detection
  • Open circuit detection
  • Overvoltage protection
Fail-Safe Mode
Default to safe operation during failure
Overvoltage Protection
Up to 18V

Comfort Features

Emissions Reduction
  • Reduced CO and HC emissions
  • Minimized NOx emissions
Smooth Operation
  • Maintains optimal engine performance
  • Reduced engine knocking or pinging
Noise Reduction
  • Lower exhaust system noise
  • Smoother engine operation

Accessories

installation Kit
  • Wiring harness adapter
  • Mounting bracket
  • Gasket and seal kit
Diagnostic Tool
  • OBD-II scanner compatibility
  • BMW ISTA/D diagnostics support
Replacement Parts
  • Sensor element replacement kit
  • Connector repair kit

Maintenance

Service interval
Every 30,000 to 50,000 miles (48,000 to 80,000 km)
Maintenance Items
  • Check sensor connections
  • Inspect wiring harness
  • Clean or replace sensor element
  • Verify heater operation
  • Check for fault codes
Notes
Replace sensor if faulty or contaminated with silicone or lead

Warranty

Emissions Warranty
Miles: 150,000 miles
Years: 15 years
Coverage: Catalytic converter and oxygen sensor
Parts Warranty
Miles: 50,000 miles
Years: 4 years
Coverage: Defects in materials and workmanship
Extended Warranty
Miles: 100,000 miles
Years: 8 years
Coverage: Emissions-related components

Production Details

Manufacturer
Bosch or Continental (OEM suppliers)
Manufacturing Process
  • Precision ceramic processing
  • Platinum wire winding
  • High-temperature glass sealing
  • CAN bus module integration
Quality Control
inspection: Visual inspection, Electrical testing, Thermal cycling test
Certifications: ISO 9001, ISO 14001, TS 16949
Sustainability Practices
  • Recyclable materials
  • Low power consumption design
  • Reduced packaging materials
Production Metrics
Annual Production: Over 1 million units
Failure Rate: Less than 1%
Warranty Claim Rate: Less than 2%

Service Information for Emissions Sensors Service

Maintenance and service requirements specific to emissions sensors

30,000 miles
36 months
  • Inspect sensor electrical connections
  • Check for fault codes
  • Verify sensor heater operation
  • Clean sensor element if necessary
  • Check wiring harness integrity

Perform visual inspection for signs of contamination or damage

60,000 miles
72 months
  • Replace sensor element if contaminated
  • Check catalytic converter efficiency
  • Test oxygen sensor response time
  • Inspect heater resistance
  • Verify CAN bus communication

Use specialized tools for testing sensor performance

100,000 miles
120 months
  • Replace oxygen sensor
  • Inspect and clean or replace connector
  • Check for exhaust leaks
  • Test emissions system performance
  • Verify fault code history

Perform a full system reset after replacement

Frequently Asked Questions

Find answers to common questions about torque specifications

Q1

What are the technical specifications of the emissions sensors for the 2002-2009 BMW 745i?

The emissions sensors for the 2002-2009 BMW 745i include oxygen sensors, NOx sensors, and exhaust gas temperature sensors. These sensors are compatible with the N62 V8 engine and are designed to work with the E65/E66 chassis. They are essential for maintaining proper emissions control and fuel efficiency. The sensors are typically located in the exhaust system and connect to the engine control module (ECM).

Q2

What are the maintenance requirements for the emissions sensors?

Regular maintenance for emissions sensors includes checking for any fault codes using a BMW-specific diagnostic tool, inspecting sensor connections and wiring, and ensuring the exhaust system is free from leaks or blockages. Cleaning or replacing sensors as needed, typically every 50,000 to 100,000 miles, depending on driving conditions. Always use OEM or equivalent sensors to maintain performance and reliability.

Q3

How do I install or replace an emissions sensor?

To replace an emissions sensor, locate the sensor in the exhaust system, disconnect the electrical connector, and remove the mounting bracket. Install the new sensor by reversing the steps, ensuring proper seating and connection. Use a torque wrench to secure the sensor according to the manufacturer's specifications. Clear any fault codes using a diagnostic tool after replacement.

Q4

How do I troubleshoot common issues with emissions sensors?

Common issues include faulty readings, sensor contamination, or electrical faults. Start by scanning for fault codes using a BMW-specific OBD-II scanner. Check the sensor's electrical connections and wiring for damage or corrosion. Clean or replace the sensor if contaminated with soot or debris. If the issue persists, replace the sensor with an OEM or equivalent part.

Q5

How can I optimize the performance of my emissions sensors?

Optimize performance by ensuring proper engine tuning, maintaining a clean exhaust system, and avoiding aggressive driving habits that can lead to excessive soot buildup. Regularly check and clean the sensors, and ensure all emissions-related components are functioning correctly. Use high-quality fuel and follow the recommended maintenance schedule.

Factory Service Resources

Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.

BMW 745i Service Manual (2002-2009)

Coming Soon

Comprehensive guide covering maintenance, repair, and technical specifications for the 2002-2009 BMW 745i.

Technical Service Bulletin: Emissions Sensors Update

Coming Soon

Latest updates and technical bulletins for emissions sensors in the 2002-2009 BMW 745i.

BMW 7-Series Parts Catalog (E65/E66)

Coming Soon

Detailed catalog of parts and accessories for the 2002-2009 BMW 7-Series, including emissions sensors.

About the Author

Expert automotive knowledge and experience

Alan Montanye - Automotive Technical Specialist
ASE

Alan Montanye

Automotive Technical Specialist

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