BMW 640i 2018-present Exhaust Specifications
BMW 640i 2018-present

BMW 640i 2018-present Exhaust Specifications

Detailed technical specifications for the 2018-Present BMW 640i exhaust system, including component details and performance metrics.

Updated

Exhaust System Overview Specifications

This document provides a comprehensive guide to the exhaust specifications of the 2018-Present BMW 640i. It includes detailed information about the exhaust system's design, components, performance, and maintenance. Users can navigate through the sections to find specific details or use the quick reference section for key specifications. The document is designed to assist technicians, enthusiasts, and owners in understanding and maintaining the vehicle's exhaust system.

How to Use

To search for specific information, use the search functionality by typing keywords related to the exhaust system, such as 'muffler', 'pipes', or 'performance'. Results will highlight relevant sections.

Navigate through the document by selecting sections from the table of contents. Each section provides detailed subsections with technical specifications and descriptions. Use the quick reference section for fast access to key specifications.

Key Specifications

Exhaust System Type

Dual-pipe stainless steel

Pipe Diameter

76mm

Muffler Configuration

Twin-pipe with valves

Weight Reduction

5kg reduction

Sound Level

80 dB

Available Specifications

Exhaust System Design

This section outlines the overall design and layout of the exhaust system, including key components and their functionality. It provides insights into how the system is configured for optimal performance and sound.

System Layout
  • Dual-pipe exhaust system with rear mufflers
  • Stainless steel construction for durability
  • Integrated exhaust valves for sound control
  • Symmetrical design for aesthetic appeal
  • Optimized pipe diameter for performance
  • Weight reduction compared to previous models
Muffler Design
  • Twin-pipe muffler configuration
  • Internal chambers for sound damping
  • Flow-optimized exhaust channels
  • Heat-resistant materials for longevity
  • Adjustable exhaust valve system
  • Muffler weight reduction technology

Exhaust Components

This section details the individual components of the exhaust system, including materials, dimensions, and technical specifications. It provides a closer look at each part's role in the system's performance.

Exhaust Pipes
  • 76mm pipe diameter for increased flow
  • Stainless steel construction with thickness of 1.5mm
  • Mandrel-bent pipes for smooth flow
  • Welded joints for strength and durability
  • Heat-shielded sections for temperature control
  • Weight reduction compared to stock systems
Catalytic Converters
  • High-flow catalytic converters
  • Made from premium ceramic materials
  • Integrated into the downpipe system
  • Efficient emission control
  • Durable construction for long lifespan
  • Engineered for minimal backpressure

Performance and Sound

This section focuses on the performance enhancements and sound characteristics of the exhaust system. It explains how the system is tuned for optimal power delivery and acoustic output.

Performance Features
  • Increased horsepower and torque output
  • Reduced backpressure for better engine efficiency
  • Optimized flow for maximum performance
  • Weight reduction for improved power-to-weight ratio
  • Engineered for a sporty exhaust note
  • Minimal restriction in the exhaust path
Sound Characteristics
  • Deep, sporty exhaust tone
  • Adjustable sound levels via exhaust valves
  • Reduced drone at cruising speeds
  • Aggressive sound during acceleration
  • Smooth sound transitions
  • Customizable sound profiles

Maintenance and Service

This section provides guidelines for maintaining and servicing the exhaust system. It includes tips for inspection, cleaning, and replacing components to ensure optimal performance and longevity.

Inspection and Cleaning
  • Regular inspection for damage or leaks
  • Cleaning of exhaust tips to prevent corrosion
  • Checking exhaust valve functionality
  • Inspecting pipe and muffler condition
  • Cleaning of catalytic converters
  • Replacing worn-out gaskets and seals
Replacement and Upgrades
  • Replacing damaged or corroded pipes
  • Upgrading to high-performance mufflers
  • Installing aftermarket catalytic converters
  • Upgrading exhaust tips for enhanced appearance
  • Replacing faulty exhaust valves
  • Installing sound-reducing insulation

Component Specifications

Overview

Type
Dual Exhaust System
Configuration
Dual Round Tips
Platform
G32
Material
Stainless Steel
Location
Rear Center
Emissions Standard
EU6d-Temp

Dimensions

System Length
7.5 ft (2.29 m)
Pipe Diameter
2.5 in (6.35 cm)
Tip Diameter
3.5 x 1.5 in (8.89 x 3.81 cm)
Muffler Size
24.0 x 8.0 x 8.0 in (61.0 x 20.3 x 20.3 cm)
Catalytic Converter Size
19.7 x 5.9 x 5.9 in (50.0 x 15.0 x 15.0 cm)
Exhaust Tip Thickness
0.08 in (2.0 mm)
System Weight
Approx. 44.0 lbs (20.0 kg)

Materials

Main Pipes
Stainless Steel (Grade 304)
Mufflers
Stainless Steel with Fiberglass Insulation
Catalytic Converters
Ceramic Coated Stainless Steel
Exhaust Tips
Chrome-Plated Stainless Steel
Heat Shield
High-Temperature Steel

Features

Performance Optimization
  • Optimized Backpressure Reduction
  • Improved Engine Performance
  • Enhanced Low-End Torque
  • Reduced Turbo Lag
Noise Reduction
  • Acoustic Damping Technology
  • Frequency-Tuned Mufflers
  • Vibration Isolation Mounts
Aesthetics
  • Polished Chrome Tips
  • Exhaust System Heat Shield
  • Visually Appealing Welds
Durability
  • Corrosion-Resistant Coatings
  • High-Temperature Materials
  • Reinforced Joints
Emissions Control
  • Catalytic Converter Efficiency
  • Particulate Filter Integration
  • EU6d-Temp Compliance
Thermal Management
  • Heat Shield Protection
  • Thermal Insulation
  • Temperature-Resistant Materials

Safety Features

Heat Protection
  • Heat Shields for Undercarriage
  • Thermal Insulation of Exhaust Components
  • Fire-Resistant Materials
Leak Detection
  • Integrated Exhaust Gas Sensors
  • Pressure Monitoring System
  • Visual Inspection Points
Structural integrity
  • Robust Welded Joints
  • Reinforced Mounting Points
  • Fail-Safe Design

Comfort Features

Noise Reduction
  • Acoustic Damping Materials
  • Frequency-Tuned Mufflers
  • Vibration Isolation
Smooth Operation
  • Linear Exhaust Flow Design
  • Smooth Bends and Joints
  • Minimized Restriction
Thermal Comfort
  • Heat Shielding
  • Thermal Insulation
  • Reduced Heat Emission

Accessories

Performance Upgrades
  • High-Flow Catalytic Converters
  • Sport Mufflers
  • Lightweight Exhaust Systems
Styling Enhancements
  • Carbon Fiber Tips
  • Polished Chrome Tips
  • Exhaust Tip Trim
installation Kits
  • Exhaust Gasket Set
  • Mounting Hardware Kit
  • Heat Shield Clips

Maintenance

Service interval
Every 15,000 miles or 5 years
Service Items
  • Exhaust System Inspection
  • Muffler and Catalytic Converter Check
  • Exhaust Pipe Cleaning
  • Heat Shield Inspection
  • Exhaust Tip Polishing
Maintenance Notes
Regular inspection recommended to ensure system integrity and performance.

Warranty

New Vehicle Warranty
Miles: 50,000 miles
Years: 4 years
Coverage: Full Coverage
Components Warranty
Miles: 70,000 miles
Years: 7 years
Coverage: Catalytic Converter and Exhaust System Components
Corrosion Warranty
Miles: Unlimited miles
Years: 12 years
Coverage: Perforation of Exhaust Components
Accessory Warranty
Miles: 50,000 miles
Years: 4 years
Coverage: Accessories and Upgraded Components

Production Details

Manufacturer
BMW Group
Manufacturing Process
  • Robotic Welding
  • Laser Cutting
  • High-Temperature Brazing
  • Catalytic Converter Coating Process
Quality Control
inspection Points: Weld Integrity, Material Thickness, Surface Finish, Dimensional Accuracy
Testing Procedures: Leak Testing, Acoustic Testing, Thermal Cycling, Vibration Testing
Sustainability Practices
  • Recyclable Materials
  • Low-Emission Manufacturing
  • Energy-Efficient Processes
Production Metrics
Annual Production: Over 50,000 units
Manufacturing Lead Time: 6-8 weeks
Quality Rating: ISO 9001 Certified

Service Information for Exhaust System Service

Maintenance and service requirements specific to the exhaust system of the 2018-Present BMW 640i

5,000 miles
6 months
  • Exhaust System Inspection
  • Muffler and Catalytic Converter Check
  • Exhaust Pipe Cleaning
  • Heat Shield Inspection
  • Exhaust Tip Polishing

Visual inspection for damage, leaks, or corrosion.

15,000 miles
12 months
  • Exhaust System Tightening
  • Muffler Gasket Replacement
  • Catalytic Converter Efficiency Test
  • Exhaust Pipe Cleaning
  • Heat Shield Reattachment

Recommended to perform during routine vehicle maintenance.

30,000 miles
24 months
  • Exhaust System Overhaul
  • Muffler Replacement
  • Catalytic Converter Replacement
  • Exhaust Pipe Replacement
  • Heat Shield Replacement

Critical service interval for maintaining system performance and emissions compliance.

Frequently Asked Questions

Find answers to common questions about torque specifications

Q1

What are the technical specifications of the exhaust system for the 2018-Present BMW 640i?

The 2018-Present BMW 640i features a twin-scroll turbocharged 3.0L inline-6 engine, producing 335 horsepower and 369 lb-ft of torque. The exhaust system includes a dual exhaust setup with chrome-plated tailpipes. It is compatible with the N63B44T3 engine and is designed to meet Euro 6 emissions standards. The exhaust system is constructed from high-grade stainless steel for durability and corrosion resistance.

Q2

What are the maintenance requirements for the exhaust system?

Regular maintenance for the BMW 640i exhaust system includes inspections every 5,000 miles for signs of damage, corrosion, or leaks. The exhaust system should be checked for proper tightening of all connections and mounts. It is recommended to replace the exhaust gaskets and hangers every 30,000 miles. Additionally, cleaning the exhaust system every 15,000 miles can help prevent buildup and maintain performance.

Q3

How do I install or replace the exhaust system?

To install or replace the exhaust system on your BMW 640i, start by lifting the vehicle and removing the undercarriage covers. Disconnect the oxygen sensors and exhaust hangers. Remove the mounting bolts and carefully lower the exhaust system. Install the new system by reversing the steps, ensuring all connections are secure and properly aligned. Tighten all bolts and reconnect the oxygen sensors. Test the system for leaks and proper function.

Q4

How do I troubleshoot common issues with the exhaust system?

Common issues with the BMW 640i exhaust system include leaks, rattling noises, and reduced performance. To diagnose, inspect the system for visible cracks or holes. Use an OBD-II scanner to check for fault codes related to the exhaust system. Listen for unusual noises during operation. If a leak is found, tighten or replace the affected gasket or connection. For rattling noises, inspect the heat shields and exhaust hangers for damage or wear.

Q5

How can I optimize the performance of the exhaust system?

To optimize the performance of the BMW 640i exhaust system, consider upgrading to a high-flow aftermarket exhaust system with larger diameter pipes and high-performance catalytic converters. Ensure proper tuning and calibration of the engine management system to complement the exhaust upgrades. Regular cleaning and maintenance can also help maintain optimal performance. Additionally, using high-quality fuels and avoiding aggressive driving can reduce wear and tear on the system.

Factory Service Resources

Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.

BMW 640i Service Manual

Coming Soon

Comprehensive service manual detailing maintenance, repair, and technical specifications for the 2018-Present BMW 640i.

Technical Service Bulletin (TSB) - Exhaust System Updates

Coming Soon

Official technical bulletin from BMW detailing updates and improvements for the exhaust system of the 2018-Present BMW 640i.

BMW Parts Catalog - Exhaust System Components

Coming Soon

Official parts catalog providing detailed information on exhaust system components, part numbers, and ordering information for the 2018-Present BMW 640i.

About the Author

Expert automotive knowledge and experience

Alan Montanye - Automotive Technical Specialist
ASE

Alan Montanye

Automotive Technical Specialist

ASE Master Certified Technician with over a decade of hands-on experience in automotive repair and diagnostics.

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