BMW 640i 2011-2018 HVAC Specifications
BMW 640i 2011-2018

BMW 640i 2011-2018 HVAC Specifications

Detailed HVAC specifications and technical guide for the 2011-2018 BMW 640i. Includes system components, maintenance, and repair information.

Updated

2011-2018 BMW 640i HVAC Specifications Overview Specifications

This document provides a comprehensive overview of the HVAC (Heating, Ventilation, and Air Conditioning) system specifications for the 2011-2018 BMW 640i. It is designed to assist technicians, enthusiasts, and owners in understanding the system's components, functionality, and maintenance requirements. Use the sections below to navigate through detailed specifications, operating parameters, and key features of the HVAC system.

How to Use

To find specific information, use the search functionality by typing keywords related to the HVAC system, such as 'compressor,' 'heater core,' or 'climate control.'

Navigate through the document by selecting sections from the table of contents. Each section includes subsections with detailed technical specifications and descriptions. Use the quick reference section for key specifications at a glance.

Key Specifications

Compressor Type

Variable displacement (VDC)

Refrigerant Type

R-1234yf

Cooling Capacity

12 kW

Heater Core Flow Rate

12 liters per minute

Cabin Air Filter Efficiency

99.97% at 0.3 microns

Available Specifications

System Overview

This section provides a general overview of the HVAC system in the 2011-2018 BMW 640i, including its main components and functionality. It serves as a foundation for understanding the more detailed specifications in subsequent sections.

System Components
  • Dual-zone automatic climate control
  • Digital climate control with programmable settings
  • Cabin air filter with active carbon
  • Automatic air recirculation
  • Solar sensor for temperature regulation
System Features
  • Heated and ventilated seat integration
  • Rear seat climate control (optional)
  • Air quality sensor
  • Humidity control
  • Defrost function with automatic engagement

Heating System

This section details the heating system components, including the heater core, valves, and controls. It provides technical specifications and operating parameters for the heating system.

Heater Core Specifications
  • Aluminum heater core with integrated fins
  • Flow rate: 12 liters per minute
  • Maximum operating pressure: 1.2 bar
  • Temperature range: -20°C to 95°C
  • Dimensions: 300mm x 100mm x 50mm
Heating System Controls
  • Electronic control unit (ECU) with temperature sensing
  • Dual-zone temperature control
  • Cabin temperature range: 15°C to 28°C
  • Heater fan speeds: 5 selectable levels
  • Automatic defrost mode

Cooling System

This section outlines the cooling system components, including the compressor, condenser, and evaporator. It provides technical specifications and operating parameters for the cooling system.

Compressor Specifications
  • Type: Variable displacement compressor (VDC)
  • Displacement: 120 cc
  • Operating pressure: 10 bar (low side), 20 bar (high side)
  • Power consumption: 800 W
  • Refrigerant type: R-1234yf
Evaporator and Condenser
  • Evaporator type: Parallel flow
  • Condenser type: Subcooling type
  • Evaporator dimensions: 400mm x 200mm x 50mm
  • Condenser dimensions: 600mm x 400mm x 30mm
  • Cooling capacity: 12 kW

Air Quality and Filtration

This section provides details on the air quality management and filtration components, including the cabin air filter and air quality sensor.

Cabin Air Filter
  • Type: Active carbon filter
  • Filter efficiency: 99.97% at 0.3 microns
  • Recommended replacement interval: 15,000 miles or 24,000 km
  • Filter dimensions: 250mm x 200mm x 30mm
  • Weight: 0.5 kg
Air Quality Sensor
  • Type: Dual-sensor with gas and particle detection
  • Operating voltage: 12 V DC
  • Response time: <1 second
  • Accuracy: ±5% of full scale
  • Operating temperature: -20°C to 80°C

Climate Control and Automation

This section details the climate control system's automation features, including temperature control, air distribution, and system diagnostics.

Automatic Climate Control
  • Dual-zone automatic climate control
  • Programmable temperature settings
  • Automatic air recirculation
  • Solar compensation
  • Humidity-controlled ventilation
System Diagnostics
  • On-board diagnostics (OBD-II) integration
  • Error code display on climate control panel
  • Self-test function
  • Sensor monitoring: temperature, humidity, and pressure
  • Fault detection: compressor, fan, and valve malfunctions

Component Specifications

Overview

Type
Automatic Climate Control
Configuration
Dual-Zone
Platform
BMW E92/E93
Material
Aluminum/Plastic
Location
Dashboard-mounted
Control Type
Electronic

Dimensions

Unit Length
12.5 in (31.8 cm)
Unit Width
8.3 in (21.1 cm)
Unit Height
6.7 in (17 cm)
Duct Length
10 ft (3.05 m)
Vent Diameter
3.5 in (8.9 cm)
Compressor Size
7.9 in x 5.9 in x 4.7 in
Condenser Size
29.5 in x 12.2 in x 0.9 in

Materials

Housing
Aluminum and High-Density Plastic
Heat Exchanger Core
Copper/Aluminum
Refrigerant Lines
Rubber/Aluminum
Condenser And Evaporator
Aluminum

Features

Air Distribution
  • Dual-Zone Vents
  • Rear Seat Vents
  • Footwell Outlets
  • Defrost Mode
Temperature Control
  • Dual-Zone Temperature
  • Automatic Climate Control
  • Cabin Temperature Sensor
  • Sun Sensor
Air Quality
  • Activated Carbon Filter
  • Pollutant Sensor
  • Air Quality Control
  • Recirculation Mode
Heating And Cooling
  • High-Capacity Heater Core
  • Variable Compressor
  • Dual-Zone Control
  • Rear Heater
Control Features
  • Touch-Sensitive Controls
  • LCD Display
  • Temperature Sensors
  • Humidity Control
System integration
  • Rear Seat Climate Control
  • Steering Wheel Heating
  • Windshield Defrost
  • Rear Window Defrost

Safety Features

Overheat Protection
  • Coolant Temperature Monitoring
  • Automatic Fan Engagement
  • System Shut-Off
Pressure Relief
  • Pressure Relief Valves
  • Overpressure Protection
  • Safety Switches
Refrigerant Safety
  • Leak Detection
  • Refrigerant Monitoring
  • Emergency Shut-Off

Comfort Features

Automatic Climate Control
  • Dual-Zone Operation
  • Cabin Preconditioning
  • Automatic Defrost
Air Quality Management
  • Pollutant Filtration
  • Odor Elimination
  • Fresh Air Mode
Noise Reduction
  • Silent Operation Mode
  • Noise Insulation
  • Vibration Dampening
integration With Other Systems
  • Seat Heating
  • Steering Wheel Heating
  • Rear Climate Control

Accessories

installation Kit
  • Mounting Brackets
  • Ducting Kit
  • Electrical Connectors
  • Fasteners
Maintenance Kit
  • Filter Replacement
  • Cabin Air Filter
  • Refrigerant Recharge Kit
  • Cleaning Solution
Control Accessories
  • Remote Control
  • Smartphone App Integration
  • Touchscreen Upgrade
  • Voice Command

Maintenance

Service interval
  • Cabin Air Filter Replacement: Every 15,000 miles
  • Refrigerant Check: Every 30,000 miles
  • Compressor Belt Inspection: Every 45,000 miles
  • Duct Inspection: Every 60,000 miles
  • System Performance Test: Every 90,000 miles
Maintenance Notes
  • Use BMW-approved refrigerant R-134a
  • Check for leaks during refrigerant recharge
  • Inspect ducts for blockages or damage
  • Replace filters as per schedule

Warranty

Basic Warranty
Miles: 50,000
Years: 4
Coverage: HVAC System Components
Terms: From original vehicle purchase date
Powertrain Warranty
Miles: 100,000
Years: 5
Coverage: Compressor, Condenser, Evaporator
Terms: From original vehicle purchase date
Corrosion Warranty
Miles: 100,000
Years: 12
Coverage: Perforation of Sheet Metal Components
Terms: From original vehicle purchase date
Maintenance Warranty
Miles: 50,000
Years: 4
Coverage: Cabin Air Filters, Refrigerant Recharge
Terms: From original vehicle purchase date

Production Details

Manufacturer
BMW Group
Manufacturing Process
  • Robotic Welding
  • Laser Cutting
  • Computer-Controlled Assembly
  • Quality Inspection
Quality Control
inspection Levels: Component Level, Sub-Assembly Level, Final Assembly Level
Certifications: ISO 9001, ISO 14001, IATF 16949
Sustainability Practices
  • Recyclable Materials
  • Energy-Efficient Manufacturing
  • Emission Reduction Processes
  • Waste Recycling Programs
Production Metrics
Annual Production: Over 50,000 units
Manufacturing Cycle Time: Less than 10 hours per unit
Defect Rate: Less than 1%
Supplier Quality Rating: 98% or higher

Service Information for HVAC Service

Maintenance and service requirements specific to this component

10,000
12
  • Cabin air filter replacement
  • Refrigerant level check
  • System performance test
  • Inspect ducts for blockages
  • Check for refrigerant leaks

Ensure to use BMW-approved parts and materials

30,000
24
  • Compressor drive belt inspection
  • Condenser and evaporator cleaning
  • Fan speed and operation test
  • Temperature sensor calibration
  • Check for any unusual noises

Recommended to perform during regular maintenance

50,000
36
  • Compressor replacement if necessary
  • Refrigerant recharge
  • Expansion valve inspection
  • Heater core flush
  • Thorough system performance test

Critical service interval for system longevity

Frequently Asked Questions

Find answers to common questions about torque specifications

Q1

What are the technical specifications of the HVAC system in the 2011-2018 BMW 640i?

The HVAC system in the 2011-2018 BMW 640i features dual-zone automatic climate control, allowing separate temperature settings for driver and passenger. It uses R-134a refrigerant and includes components such as a condenser, evaporator, and blower motor. The system is compatible with models from 2011 to 2018 and integrates with the iDrive control system for seamless operation. For detailed specifications, refer to the BMW service manual or parts catalog.

Q2

What are the maintenance requirements for the HVAC system?

Regular maintenance is crucial for optimal performance. Replace the cabin air filter every 12,000-15,000 miles to ensure air quality. Inspect the condenser and evaporator for debris annually and check refrigerant levels. Schedule professional servicing every 5 years to recharge refrigerant if necessary. Ensure proper airflow by cleaning vents and checking for blockages.

Q3

How do I install or replace a part in the HVAC system?

To replace an HVAC component, start by disconnecting the battery. Remove the dashboard panels to access the HVAC unit. For parts like the blower motor, remove mounting screws and disconnect electrical connectors. Replace the part and reassemble in reverse order. Reconnect the battery and test the system. For refrigerant handling, use a vacuum pump to evacuate and recharge the system with R-134a.

Q4

How do I troubleshoot common HVAC issues?

If airflow is weak, inspect the blower motor and ducts for blockages. Check the fuse box for blown fuses. For temperature issues, ensure the cooling fan is working and the thermostat is functioning. Strange noises may indicate a faulty compressor or debris in the vents. Use a manifold gauge to check refrigerant pressure and inspect for leaks.

Q5

How can I optimize the HVAC system's performance?

Optimize performance by ensuring the condenser is clean and unobstructed. Use the recirculation mode to improve cooling efficiency. Check for refrigerant leaks and ensure proper system charging. Maintain cabin air filter cleanliness and ensure all vents are unblocked. Regular servicing will maintain peak performance and efficiency.

Factory Service Resources

Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.

BMW 640i HVAC Service Manual

Coming Soon

Detailed procedures for installation, troubleshooting, and repair of the HVAC system.

Technical Bulletin: HVAC Software Update

Coming Soon

Updates for improving system functionality and addressing common issues.

OEM Parts Catalog for HVAC

Coming Soon

Comprehensive list of genuine parts for the HVAC system, including filters and compressors.

About the Author

Expert automotive knowledge and experience

Alan Montanye - Automotive Technical Specialist
ASE

Alan Montanye

Automotive Technical Specialist

ASE Master Certified Technician with over a decade of hands-on experience in automotive repair and diagnostics.

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