BMW 540i 2017-present Fuel System Specifications
BMW 540i 2017-present

BMW 540i 2017-present Fuel System Specifications

Explore the detailed fuel system specifications for the 2017-Present BMW 540i, including fuel type requirements, injector details, pressure parameters, and maintenance tips. This guide is essential for technicians and enthusiasts.

Updated

Overview Specifications

Comprehensive description of the fuel specifications for the 2017-Present BMW 540i, including key features, measurements, and technical details. This section provides essential information on fuel requirements, system components, and performance specifications to ensure optimal vehicle operation.

How to Use

Use the search function to locate specific fuel specifications by entering keywords such as 'fuel type', 'octane rating', or 'fuel system pressure'.

Navigate through the fuel documentation sections using the table of contents or by scrolling through the document. Each major section is labeled with a clear title and includes subsections for detailed information.

Key Specifications

Fuel Type

Premium unleaded (91 AKI or higher)

Fuel Tank Capacity

18.0 gallons (68.1 liters)

Fuel Pump Pressure

2,900 psi (200 bar)

Combined Fuel Economy

24 mpg (9.8 L/100 km)

CO2 Emissions

220 g/km (combined)

Available Specifications

Fuel Type and Quality

This section covers the recommended fuel type, octane rating, and quality standards for the BMW 540i to ensure optimal engine performance and longevity.

Recommended Fuel Type
  • Premium unleaded gasoline with an octane rating of 91 AKI (Anti-Knock Index) or higher
  • Minimum octane rating of 89 AKI is acceptable but may reduce performance
  • Do not use gasoline with more than 10% ethanol (E10)
  • Avoid using diesel or alternative fuels not specified by BMW
Fuel Additives
  • BMW recommends against using aftermarket fuel additives
  • Fuel system cleaners approved by BMW may be used sparingly
  • Avoid additives containing metal compounds or silicone
  • Use only BMW-approved fuel stabilizers for long-term storage

Note: Using improper fuel additives may void the vehicle's warranty.

Fuel System Specifications

This section provides detailed technical specifications for the fuel system, including fuel tank capacity, fuel pump pressure, and injector flow rates.

Fuel Tank Capacity
  • Total fuel tank capacity: 18.0 gallons (68.1 liters)
  • Reserve fuel capacity: 2.5 gallons (9.5 liters)
  • Fuel tank material: High-density polyethylene (HDPE)
  • Fuel tank design: Dual-chamber for improved safety and efficiency
Fuel Pump and Pressure
  • High-pressure fuel pump operating pressure: 2,900 psi (200 bar)
  • Low-pressure fuel pump flow rate: 150 liters per hour (L/h)
  • Fuel pressure regulator: Integrated into the fuel pump module
  • Fuel filter: Integrated into the fuel pump assembly

Fuel Consumption and Efficiency

This section outlines the fuel consumption rates and efficiency metrics for the BMW 540i under various driving conditions.

City and Highway Fuel Economy
  • City fuel economy: 20 mpg (11.8 L/100 km)
  • Highway fuel economy: 30 mpg (7.8 L/100 km)
  • Combined fuel economy: 24 mpg (9.8 L/100 km)
  • Fuel efficiency class: EPA-rated as a mid-size luxury sedan
CO2 Emissions
  • CO2 emissions: 220 g/km (combined)
  • Complies with Euro 6 and EPA Tier 3 emissions standards
  • Equipped with an active carbon filter for reduced evaporative emissions
  • Includes BMW EfficientDynamics technology for improved efficiency

Fuel System Maintenance

This section provides guidelines for maintaining the fuel system, including inspection intervals, cleaning procedures, and troubleshooting tips.

Fuel System Inspection
  • Inspect fuel lines and connections every 10,000 miles (16,000 km)
  • Check fuel filter condition during routine maintenance
  • Monitor fuel pressure using BMW diagnostic tools
  • Inspect fuel injectors for clogging or wear every 30,000 miles (48,000 km)
Fuel System Cleaning
  • Clean fuel injectors using BMW-approved cleaning solutions
  • Perform fuel system flush every 60,000 miles (96,000 km)
  • Replace fuel filter every 50,000 miles (80,000 km)
  • Use only OEM parts for fuel system repairs and replacements

Note: Improper cleaning procedures may damage the fuel system components.

Component Specifications

Fuel Type

Recommended Fuel
Premium unleaded gasoline (91 AKI or 95 RON)
Minimum Octane Rating
89 AKI (87 RON)
Ethanol Content
Up to 10% (E10)
Note
Using fuel with lower octane than recommended may reduce performance and fuel efficiency.

Fuel System

Type
Direct injection
injection Pressure
200 bar (2900 psi)
Fuel Pump Type
Electric high-pressure fuel pump
Fuel Pump Part Number
16148659821
Fuel Filter Part Number
13327803845
Note
Fuel filter is integrated into the fuel pump module and is non-serviceable separately.

Fuel Tank

Capacity
18.0 gallons (68.1 liters)
Material
Plastic with integrated rollover valve
Fuel Level Sensor Type
Float-type with integrated diagnostics
Part Number
16117353890
Note
Fuel tank includes a venting system to prevent vapor lock and ensure proper fuel delivery.

Fuel injectors

Type
Solenoid-operated direct injectors
Flow Rate
15.0 cc/min at 3.0 bar (43.5 psi)
Part Number
13647596123
injector Seal Part Number
13537585291
Note
Injectors are calibrated for precise fuel delivery and require no routine maintenance.

Fuel Pressure Regulator

Type
Integrated into high-pressure fuel pump
Operating Pressure
50-200 bar (725-2900 psi)
Tolerance
+/- 5 bar (72.5 psi)
Note
Pressure is regulated based on engine load and RPM for optimal performance.

Fuel Quality Sensor

Type
Integrated into fuel delivery module
Function
Monitors ethanol content and fuel quality
Part Number
16148659822
Note
Sensor data is used to adjust engine parameters for optimal combustion.

Emissions Compliance

Standards
LEV III, Euro 6
Evaporative Emissions System
Sealed system with charcoal canister
Charcoal Canister Part Number
16148659823
Note
System includes onboard diagnostics (OBD) for emissions monitoring.

Fuel Economy

City
22 mpg (10.7 L/100 km)
Highway
30 mpg (7.8 L/100 km)
Combined
25 mpg (9.4 L/100 km)
Note
Economy figures are based on EPA testing with premium fuel.

Diagnostics

Obd Ii Codes
P0171: System too lean
P0172: System too rich
P0181: Fuel temperature sensor circuit range/performance
P0191: Fuel rail pressure sensor circuit range/performance
Note
Diagnostic trouble codes (DTCs) related to the fuel system can be read using BMW-specific diagnostic tools.

Maintenance

Fuel Filter Replacement
Integrated into fuel pump, no separate replacement interval
Fuel injector Cleaning
Not required under normal conditions
Fuel System inspection
Every 30,000 miles (48,280 km) or 24 months
Note
Use only BMW-approved fuel additives if necessary.

Service Information Service

Detailed service requirements and schedules for the fuel system

30,000 miles
24 months
  • Inspect fuel lines and connections for leaks
  • Check fuel tank and cap for damage
  • Verify fuel system pressure and performance

Service intervals may vary based on driving conditions and fuel quality.

60,000 miles
48 months
  • Inspect fuel pump and filter module
  • Check fuel injectors for proper operation
  • Perform fuel system diagnostic scan

Replace fuel pump module if diagnostics indicate failure.

Frequently Asked Questions

Find answers to common questions about torque specifications

Q1

What type of fuel is recommended for the 2017-Present BMW 540i?

The BMW 540i requires premium unleaded gasoline with an octane rating of 91 or higher. Using lower octane fuel may result in reduced performance and efficiency.

Q2

What is the fuel tank capacity of the BMW 540i?

The fuel tank capacity of the BMW 540i is 18.0 gallons (68.1 liters). This allows for extended driving ranges between refueling.

Q3

Can I use ethanol-blended fuel in the BMW 540i?

Yes, the BMW 540i can use ethanol-blended fuels containing up to 10% ethanol (E10). However, fuels with higher ethanol content, such as E85, are not recommended and may cause engine damage.

Q4

What is the fuel economy of the BMW 540i?

The BMW 540i achieves an EPA-estimated fuel economy of 22 mpg in the city and 30 mpg on the highway, with a combined rating of 25 mpg. Actual mileage may vary based on driving conditions and habits.

Q5

Does the BMW 540i have a fuel-saving start-stop feature?

Yes, the BMW 540i is equipped with an Auto Start-Stop function that automatically shuts off the engine when the vehicle is stationary to save fuel. The engine restarts when the brake pedal is released.

Factory Service Resources

Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.

BMW Fuel System Overview

Coming Soon

Detailed guide on the fuel system components and maintenance for the BMW 540i, including fuel injectors, pumps, and filters.

Fuel Efficiency Tips for BMW Vehicles

Coming Soon

Learn how to maximize fuel efficiency and reduce emissions with proper driving techniques and maintenance practices.

BMW Genuine Fuel Additives

Coming Soon

Information on BMW-approved fuel additives to maintain engine performance and cleanliness.

BMW Warranty and Fuel System Coverage

Coming Soon

Understand the warranty implications of using non-recommended fuels and how to maintain coverage for your BMW 540i.

About the Author

Expert automotive knowledge and experience

Alan Montanye - Automotive Technical Specialist
ASE

Alan Montanye

Automotive Technical Specialist

ASE Master Certified Technician with over a decade of hands-on experience in automotive repair and diagnostics.

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