BMW 540i 2017-present Body Specifications
BMW 540i 2017-present

BMW 540i 2017-present Body Specifications

Detailed technical specifications and documentation for the body system of the 2017-Present BMW 540i, including structural components, exterior dimensions, materials, and safety features.

Updated

Overview Specifications

Comprehensive description of the body specifications for the 2017-Present BMW 540I, including key features, measurements, and technical details

How to Use

Use the search function to locate specific body specifications by entering keywords such as 'dimensions', 'materials', or 'structural components'

Navigate through the body documentation sections by selecting the relevant major section titles from the list below

Key Specifications

Length

4960 mm

Weight

1850 kg

Drag Coefficient

0.28

Frame Material

High-strength steel

Fuel Tank Capacity

70 liters

Available Specifications

Dimensions and Weight

Detailed measurements and weight specifications for the BMW 540I

Overall Dimensions
  • Length: 4960 mm
  • Width: 2000 mm
  • Height: 1480 mm
  • Wheelbase: 2970 mm
Weight Specifications
  • Total weight: 1850 kg
  • Weight distribution: 50% front, 50% rear
  • Payload capacity: 500 kg
  • Fuel tank capacity: 70 liters

Note: Weight specifications include standard equipment and a full fuel tank

Structural Components

Technical details of the structural components of the BMW 540I

Frame Construction
  • Material: High-strength steel
  • Frame type: Monocoque
  • Load-bearing capacity: 2000 kg
  • Corrosion resistance: Grade 4
Body Panels
  • Material: Aluminum alloy
  • Thickness: 2.5 mm
  • Weight: 300 kg
  • Impact resistance: Grade 3

Note: Body panels are designed for optimal weight reduction and impact resistance

Aerodynamics

Aerodynamic features and specifications of the BMW 540I

Drag Coefficient
  • Cd value: 0.28
  • Frontal area: 2.5 m²
  • Air resistance: 0.12 kN
  • Wind tunnel tested: Yes
Aerodynamic Features
  • Spoiler: Integrated rear spoiler
  • Air ducts: 4 strategically placed ducts
  • Underbody cover: Full underbody panel
  • Wind deflectors: Front and side deflectors

Note: Aerodynamic features are optimized for fuel efficiency and stability at high speeds

Material Specifications

Detailed material specifications used in the body construction

Primary Materials
  • Steel: High-strength, Grade 5
  • Aluminum: Lightweight, Grade 3
  • Plastics: Reinforced, Grade 2
  • Composites: Carbon fiber, Grade 1
Secondary Materials
  • Glass: Laminated, 5 mm
  • Rubber: Synthetic, Grade 4
  • Adhesives: High-bond, Grade 3
  • Paints: Anti-corrosion, Grade 2

Note: Secondary materials are selected for durability and environmental resistance

Component Specifications

Dimensions

Overall Length
196.8 in
Overall Width
74.9 in
Overall Height
58.2 in
Wheelbase
118.1 in
Track Width Front
63.0 in
Track Width Rear
64.1 in
Ground Clearance
5.5 in

Weight

Curb Weight
3860 lbs
Gross Vehicle Weight
5071 lbs
Payload Capacity
1211 lbs
Front Axle Weight
2149 lbs
Rear Axle Weight
1711 lbs

Body Structure

Material
High-strength steel and aluminum
Construction Type
Unibody
Corrosion Protection
Hot-dip galvanized steel with cathodic dip coating
Drag Coefficient
0.26 Cd
Aerodynamic Features
  • Active Air Stream kidney grille
  • Air Curtains
  • Underbody paneling

Doors

Number Of Doors
4
Door Material
Aluminum and steel
Door Hinge Type
Heavy-duty concealed hinges
Door Opening Angle
70 degrees
Door Latch Part Number
51217265431

Windows

Front Window Material
Laminated safety glass
Rear Window Material
Tempered safety glass
Window Regulator Part Number
51337265432
Window Motor Part Number
67657265433
Window Tint
UV-protective glass with green tint

Roof

Roof Material
Steel with sound insulation
Roof Type
Fixed panoramic sunroof
Sunroof Motor Part Number
54317265434
Roof Rack Capacity
165 lbs
Roof Rail Part Number
82717265435

Exterior Lighting

Headlight Type
LED adaptive headlights
Headlight Part Number
63117265436
Taillight Type
LED with dynamic turn signals
Taillight Part Number
63217265437
Fog Light Part Number
63117265438
Lighting Control System
Automatic high-beam assistant

Mirrors

Mirror Type
Electrochromic auto-dimming
Mirror Material
Glass with heating element
Mirror Motor Part Number
51167265439
Mirror Folding
Power-folding with memory function
Mirror Adjustment
8-way power adjustment

Paint

Paint Type
Basecoat/Clearcoat
Paint Thickness
120-150 microns
Paint Protection
Ceramic coating optional
Color Options
  • Alpine White
  • Black Sapphire Metallic
  • Mineral Grey Metallic
  • Mediterranean Blue Metallic
Paint Code Reference
BMW Paint Code Chart

Safety Features

Airbags
  • Front airbags
  • Side airbags
  • Head protection airbags
  • Knee airbags
Crumple Zones
  • Front and rear crumple zones
Seatbelt Pretensioners
Front and rear
Safety Cell
High-strength passenger compartment
Crash Test Rating
5-star NHTSA rating

Service Information Service

Detailed service requirements and schedules for the 2017-Present BMW 540i body components

10000
12
  • Inspect body panels for damage or corrosion
  • Check door hinges and latches for proper operation
  • Lubricate door hinges and locks
  • Inspect sunroof operation and seals
  • Check exterior lighting functionality

Perform visual inspection and lubrication as needed

30000
36
  • Inspect and clean sunroof drainage channels
  • Check windshield wiper blades and replace if necessary
  • Inspect and adjust door alignment if needed
  • Check and tighten roof rack mounting points
  • Inspect paint condition and apply protective coating if required

Ensure all body components are functioning correctly and address any wear or damage

60000
72
  • Inspect and replace worn door seals
  • Check and replace window regulator if necessary
  • Inspect and replace sunroof motor if faulty
  • Check and replace exterior mirror motors if needed
  • Perform full body corrosion inspection and treatment

Address any wear or damage to maintain structural integrity and appearance

Frequently Asked Questions

Find answers to common questions about torque specifications

Q1

What are the exterior dimensions of the 2017-Present BMW 540i?

The 2017-Present BMW 540i has an overall length of 194.6 inches, a width of 73.5 inches (excluding mirrors), and a height of 58.2 inches. The wheelbase measures 117.1 inches, and the curb weight ranges from 3,870 to 4,015 lbs depending on the trim and options.

Q2

What materials are used in the body construction of the BMW 540i?

The BMW 540i features a lightweight body construction using a combination of high-strength steel, aluminum, and magnesium. The hood, doors, and front fenders are made of aluminum to reduce weight and improve fuel efficiency while maintaining structural integrity.

Q3

What is the drag coefficient of the BMW 540i?

The BMW 540i has a drag coefficient (Cd) of 0.26, which is achieved through aerodynamic design elements such as active air flaps, a flat underbody, and optimized airflow around the wheels and mirrors.

Q4

What is the ground clearance of the BMW 540i?

The ground clearance of the BMW 540i is approximately 5.5 inches (140 mm), which is standard for a luxury sedan. This measurement ensures a balance between aerodynamic efficiency and road clearance.

Q5

Does the BMW 540i feature any advanced body technologies?

Yes, the BMW 540i includes advanced body technologies such as laser-cut precision seams for improved panel alignment, acoustic glass for reduced noise, and an active kidney grille that adjusts airflow to optimize engine cooling and aerodynamics.

Factory Service Resources

Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.

BMW 540i Body Repair Manual

Coming Soon

Official repair manual for the BMW 540i body, covering panel replacement, alignment, and structural repair procedures.

Aerodynamics and Design Guide

Coming Soon

Detailed guide on the aerodynamic features and design elements of the BMW 540i body, including airflow optimization and drag reduction.

Lightweight Materials Overview

Coming Soon

Technical overview of the lightweight materials used in the BMW 540i body, including aluminum, magnesium, and high-strength steel.

Paint and Finish Care Guide

Coming Soon

Comprehensive guide on maintaining the paint and finish of the BMW 540i, including cleaning, polishing, and protection techniques.

About the Author

Expert automotive knowledge and experience

Alan Montanye - Automotive Technical Specialist
ASE

Alan Montanye

Automotive Technical Specialist

ASE Master Certified Technician with over a decade of hands-on experience in automotive repair and diagnostics.

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