BMW 535i 2003-2010 Brakes Specifications

• Ventilated disc brakes with a diameter of 348 mm
• Single-piston floating calipers
• Brake pad thickness: 12 mm (new), 3 mm (minimum)
• Rotor thickness: 28 mm (new), 26 mm (minimum)
• Brake fluid type: DOT 4

• Solid disc brakes with a diameter of 330 mm
• Single-piston floating calipers
• Brake pad thickness: 10 mm (new), 2 mm (minimum)
• Rotor thickness: 20 mm (new), 18 mm (minimum)
• Brake fluid type: DOT 4

Note: Ensure brake fluid is replaced every 2 years or 30,000 miles, whichever comes first.

• Bore diameter: 25.4 mm
• Reservoir capacity: 0.5 liters
• Integrated brake booster
• Pressure distribution: 60% front, 40% rear

• Steel braided brake lines for durability
• Flexible rubber hoses at wheel connections
• Maximum operating pressure: 2000 psi
• Routine inspection interval: Every 15,000 miles

• 60-0 mph stopping distance: 120 feet (dry conditions)
• 60-0 mph stopping distance: 150 feet (wet conditions)
• Tested at 70% brake pad thickness
• ABS engagement threshold: 0.8 g deceleration

• Tested under 10 consecutive 60-0 mph stops
• Maximum temperature reached: 450°F
• No significant fade observed
• Cooling time to normal operating temperature: 15 minutes

Note: Avoid prolonged heavy braking to prevent overheating.

• Recommended replacement interval: 30,000-50,000 miles
• Inspect pads every 10,000 miles
• Use only OEM or equivalent quality pads
• Torque caliper bolts to 25 Nm

• Replace brake fluid every 2 years or 30,000 miles
• Use DOT 4 fluid with a boiling point of at least 446°F
• Bleed brakes after fluid replacement
• Check for leaks post-service