BMW 528i 2004-2010 Fuel System Specifications
BMW 528i 2004-2010

BMW 528i 2004-2010 Fuel System Specifications

Detailed technical specifications and documentation for the fuel system of the 2004-2010 BMW 528I. Includes fuel type, pressure, injector, pump, and related component details for accurate servicing and maintenance.

Updated

Overview Specifications

Comprehensive description of the fuel specifications for the 2004-2010 BMW 528I, including key features, measurements, and technical details. This section provides essential information on fuel type, system components, and performance requirements.

How to Use

Use the search function to locate specific fuel specifications by entering keywords such as 'fuel type', 'octane rating', or 'fuel system pressure'.

Navigate through the fuel documentation sections using the table of contents or by scrolling through the major sections and subsections.

Key Specifications

Fuel Type

Premium unleaded gasoline (91 AKI or higher)

Fuel Pump Pressure

3.5 to 5.5 bar (50.8 to 79.8 psi)

Fuel Injector Flow Rate

200 cc/min at 3.0 bar (43.5 psi)

Combined Fuel Economy

22 mpg (10.7 L/100 km)

Available Specifications

Fuel Type and Quality

This section covers the recommended fuel type, octane rating, and fuel quality requirements for optimal engine performance.

Recommended Fuel Type
  • Use premium unleaded gasoline with an octane rating of 91 AKI (Anti-Knock Index) or higher.
  • Minimum octane rating of 89 AKI is acceptable but may reduce performance.
  • Avoid using gasoline with more than 10% ethanol (E10).
  • Do not use diesel or leaded gasoline.
Fuel Additives
  • BMW recommends using fuel additives only if approved by BMW.
  • Avoid using aftermarket additives that contain metal compounds.
  • Use additives to clean fuel injectors if necessary, but sparingly.
  • Ensure additives are compatible with the fuel system components.

Note: Using unapproved additives may void the vehicle warranty.

Fuel System Components

This section provides details on the fuel system components, including the fuel pump, fuel injectors, and fuel pressure regulator.

Fuel Pump Specifications
  • Electric fuel pump with a pressure range of 3.5 to 5.5 bar (50.8 to 79.8 psi).
  • Fuel flow rate of 120 liters per hour (31.7 gallons per hour).
  • Located inside the fuel tank for cooling and noise reduction.
  • Equipped with a fuel level sensor for accurate fuel gauge readings.
Fuel Injector Details
  • Direct fuel injection system with solenoid-operated injectors.
  • Injector flow rate of 200 cc/min at 3.0 bar (43.5 psi).
  • Injector spray pattern optimized for efficient combustion.
  • Designed to operate at a voltage of 12V.

Fuel System Pressure

This section outlines the fuel system pressure specifications and troubleshooting tips for maintaining proper pressure levels.

Operating Pressure
  • Normal operating pressure: 3.5 to 5.5 bar (50.8 to 79.8 psi).
  • Pressure measured at the fuel rail using a pressure gauge.
  • Low pressure may indicate a failing fuel pump or clogged filter.
  • High pressure may suggest a faulty pressure regulator.
Pressure Testing
  • Use a calibrated fuel pressure gauge for accurate measurements.
  • Test pressure with the engine running and at idle.
  • Compare readings to factory specifications for diagnosis.
  • Inspect fuel lines and connections for leaks during testing.

Note: Always relieve fuel system pressure before servicing to avoid injury.

Fuel Consumption and Efficiency

This section provides information on fuel consumption rates and tips for improving fuel efficiency.

Fuel Economy Ratings
  • City driving: 18 mpg (13.1 L/100 km).
  • Highway driving: 28 mpg (8.4 L/100 km).
  • Combined driving: 22 mpg (10.7 L/100 km).
  • Actual mileage may vary based on driving conditions.
Efficiency Tips
  • Maintain proper tire pressure for reduced rolling resistance.
  • Avoid aggressive acceleration and braking.
  • Use cruise control on highways to maintain consistent speed.
  • Regularly replace air filters and spark plugs for optimal combustion.

Component Specifications

Fuel Type

Recommended Fuel
Premium unleaded gasoline (91 AKI or higher)
Minimum Octane Rating
87 AKI
Ethanol Content
Up to 10% (E10)
Notes
Using fuel with less than 91 AKI may reduce performance and fuel efficiency

Fuel Tank

Capacity
18.5 gallons (70 liters)
Material
High-density polyethylene
Part Number
16117183777
Pressure Rating
3.0 psi (20.7 kPa)
Notes
Includes integrated fuel pump and level sensor

Fuel Pump

Type
Electric in-tank fuel pump
Flow Rate
120 liters per hour (31.7 gallons per hour)
Operating Pressure
58 psi (400 kPa)
Part Number
16146757289
Voltage
12V DC
Notes
Includes fuel filter and pressure regulator

Fuel injectors

Type
Solenoid-operated multi-hole injectors
Flow Rate
200 cc/min at 3 bar (43.5 psi)
Part Number
13537585251
Spray Pattern
4-hole
Operating Pressure
58 psi (400 kPa)
Notes
Designed for precise fuel delivery and atomization

Fuel Filter

Type
In-line fuel filter
Part Number
13327585251
Filtration Rating
10 microns
Replacement interval
Every 30,000 miles (48,000 km)
Notes
Integrated with fuel pump assembly

Fuel Pressure Regulator

Type
Mechanical diaphragm regulator
Operating Pressure
58 psi (400 kPa)
Part Number
13537585252
Location
Integrated into fuel pump assembly
Notes
Maintains consistent fuel pressure to injectors

Fuel System Capacity

Total System Capacity
19.5 gallons (74 liters)
Usable Capacity
18.5 gallons (70 liters)
Reserve Capacity
1.0 gallon (3.8 liters)
Notes
Reserve capacity activates low fuel warning light

Fuel System Maintenance

injector Cleaning Interval
Every 60,000 miles (96,000 km)
Fuel Filter Replacement interval
Every 30,000 miles (48,000 km)
Fuel Tank Cleaning Interval
As needed, based on contamination
Notes
Use BMW-approved fuel system cleaners for injector maintenance

Fuel System Diagnostics

Diagnostic Tool
BMW ISTA/D or compatible OBD-II scanner
Common Codes
  • P0171
  • P0174
  • P0190
  • P0191
  • P0192
Pressure Test Requirements
58 psi (400 kPa) at idle
Notes
Check for leaks, pressure drops, and injector performance

Fuel System Safety

Fire Hazard Warning
Avoid open flames or sparks near fuel system components
Pressure Relief Procedure
Depressurize system before servicing
Notes
Use BMW-approved tools and procedures for fuel system repairs

Service Information Service

Detailed service requirements and schedules for the fuel system

30,000 miles
24 months
  • Replace fuel filter
  • Inspect fuel lines and connections
  • Check fuel pump operation

Use BMW-approved parts and fluids

60,000 miles
48 months
  • Clean fuel injectors
  • Inspect fuel tank for contamination
  • Check fuel pressure regulator

Perform diagnostic scan for fuel system codes

100,000 miles
84 months
  • Replace fuel pump assembly
  • Inspect and replace fuel injectors if necessary
  • Perform full fuel system diagnostic

Follow BMW-recommended procedures for component replacement

Frequently Asked Questions

Find answers to common questions about torque specifications

Q1

What type of fuel is recommended for the 2004-2010 BMW 528i?

The 2004-2010 BMW 528i requires premium unleaded gasoline with an octane rating of 91 or higher. Using lower octane fuel may result in reduced performance and engine knocking.

Q2

What is the fuel tank capacity of the 2004-2010 BMW 528i?

The fuel tank capacity for the 2004-2010 BMW 528i is 18.5 gallons (70 liters). This allows for a balance between range and vehicle weight.

Q3

Can I use ethanol-blended fuel in my BMW 528i?

Yes, the 2004-2010 BMW 528i can use ethanol-blended fuels containing up to 10% ethanol (E10). However, fuels with higher ethanol content (e.g., E15 or E85) are not recommended as they may cause damage to the fuel system and engine components.

Q4

What is the fuel economy of the 2004-2010 BMW 528i?

The 2004-2010 BMW 528i achieves an estimated fuel economy of 18 mpg in the city and 28 mpg on the highway, depending on driving conditions and maintenance.

Q5

How often should I replace the fuel filter on my BMW 528i?

The fuel filter on the 2004-2010 BMW 528i should be replaced every 30,000 to 50,000 miles, or as specified in the vehicle's maintenance schedule. A clogged fuel filter can lead to poor engine performance and fuel delivery issues.

Q6

What are the symptoms of a failing fuel pump in the BMW 528i?

Symptoms of a failing fuel pump include difficulty starting the engine, sputtering at high speeds, loss of power under load, and an illuminated check engine light. If these symptoms occur, the fuel pump should be inspected and replaced if necessary.

Factory Service Resources

Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.

BMW Fuel System Maintenance Guide

Coming Soon

A detailed guide on maintaining the fuel system of the 2004-2010 BMW 528i, including fuel filter replacement and fuel pump inspection.

Understanding Octane Ratings

Coming Soon

An explanation of octane ratings and their importance for optimal engine performance in BMW vehicles.

Ethanol-Blended Fuels and Your BMW

Coming Soon

Learn about the effects of ethanol-blended fuels on BMW engines and fuel systems, and how to use them safely.

BMW 528i Fuel Economy Tips

Coming Soon

Practical tips to improve fuel economy and reduce emissions for the 2004-2010 BMW 528i.

About the Author

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Alan Montanye - Automotive Technical Specialist
ASE

Alan Montanye

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