BMW 528i 2004-2010

BMW 528i 2004-2010 Body Specifications

Detailed technical specifications and documentation for the body system of the 2004-2010 BMW 528I. Includes body dimensions, materials, structural components, and assembly details for accurate maintenance and repair.

Updated Oct 24, 2023

Overview Specifications

Comprehensive description of the body specifications for the 2004-2010 BMW 528I, including key features, measurements, and technical details

How to Use

Use the search function to locate specific body specifications by entering keywords such as 'dimensions', 'materials', or 'weight'.

Navigate through the body documentation sections using the table of contents or by scrolling through the document. Each section is clearly labeled for easy access.

Key Specifications

Length

190.2 in (4831 mm)

Curb Weight

3571 lbs (1620 kg)

Drag Coefficient

0.29

Trunk Volume

18.0 cu ft (510 L)

Weight Distribution

50.3% / 49.7% (Front/Rear)

Available Specifications

Exterior Dimensions

Detailed measurements and specifications of the exterior body dimensions

Overall Dimensions

Length: 190.2 in (4831 mm)
Width: 72.7 in (1847 mm)
Height: 57.5 in (1461 mm)
Wheelbase: 113.7 in (2888 mm)
Track Width (Front/Rear): 61.4 in / 61.9 in (1560 mm / 1572 mm)

Cargo and Trunk Space

Trunk Volume: 18.0 cu ft (510 L)
Cargo Capacity with Seats Folded: 52.0 cu ft (1472 L)
Trunk Opening Width: 42.5 in (1080 mm)
Trunk Opening Height: 28.3 in (720 mm)

Note: Cargo capacity may vary depending on optional equipment and configuration.

Body Structure and Materials

Technical details about the body construction and materials used

Body Construction

Unibody construction with high-strength steel
Aluminum hood and front fenders for weight reduction
Corrosion-resistant galvanized steel panels
Integrated crumple zones for enhanced safety

Weight Distribution

Curb Weight: 3571 lbs (1620 kg)
Weight Distribution (Front/Rear): 50.3% / 49.7%
Gross Vehicle Weight Rating (GVWR): 4700 lbs (2132 kg)
Payload Capacity: 1129 lbs (512 kg)

Note: Weight distribution contributes to balanced handling and performance.

Aerodynamics and Design Features

Aerodynamic properties and design elements of the body

Aerodynamic Performance

Drag Coefficient (Cd): 0.29
Frontal Area: 24.2 sq ft (2.25 sq m)
Underbody panels for improved airflow
Aerodynamic mirrors and spoiler

Design Features

Signature BMW kidney grille
LED taillights and optional xenon headlights
Rain-sensing windshield wipers
Heated side mirrors with auto-dimming

Note: Design features enhance both aesthetics and functionality.

Safety and Crashworthiness

Safety features and crashworthiness of the body structure

Safety Features

Dual front airbags and side-impact airbags
Head protection system (HPS) with curtain airbags
Reinforced passenger cell with crumple zones
Active head restraints for front seats

Crash Test Ratings

NHTSA Overall Rating: 5 stars
IIHS Top Safety Pick (2006-2010)
Frontal Offset Crash Test: Good
Side Impact Crash Test: Good

Note: Crash test ratings are based on standard safety equipment.

Search Specifications

Search by specification name, value, or description

Component Specifications

Dimensions

Overall Length: 190.2 in

Overall Width: 72.7 in

Overall Height: 57.6 in

Wheelbase: 113.7 in

Track Front: 60.7 in

Track Rear: 61.4 in

Ground Clearance: 5.5 in

Weight

Curb Weight: 3571 lbs

Gross Vehicle Weight: 4630 lbs

Payload Capacity: 1059 lbs

Front Axle Weight: 1984 lbs

Rear Axle Weight: 1587 lbs

Body Materials

Body Construction: Steel unibody

Hood Material: Aluminum

Trunk Lid Material: Steel

Door Material: Steel with aluminum reinforcement

Roof Material: Steel

Aerodynamics

Drag Coefficient: 0.29 Cd

Frontal Area: 23.5 sq ft

Lift Coefficient Front: 0.12

Lift Coefficient Rear: 0.08

Exterior Components

Headlights: Type: Xenon HID
Part Number: 63 12 7 161 234
Wattage: 35W
Color Temperature: 4300K

Taillights: Type: LED
Part Number: 63 21 7 161 235
Wattage: 21W

Mirrors: Type: Electrochromic
Part Number: 51 16 7 161 236
Adjustment: Power, heated

interior Dimensions

Headroom Front: 38.5 in

Headroom Rear: 37.8 in

Legroom Front: 41.5 in

Legroom Rear: 36.1 in

Shoulder Room Front: 56.3 in

Shoulder Room Rear: 55.1 in

Cargo Capacity

Trunk Volume: 14.0 cu ft

Max Cargo Volume: 45.0 cu ft

Trunk Opening Width: 42.5 in

Trunk Opening Height: 28.0 in

Safety Features

Airbags: Front Airbags: Dual-stage
Side Airbags: Thorax and head
Curtain Airbags: Full-length

Seatbelts: Front Seatbelts: 3-point with pretensioners
Rear Seatbelts: 3-point
Seatbelt Material: Nylon webbing

Crumple Zones: Front Crumple Zone: Designed for impact absorption
Rear Crumple Zone: Designed for impact absorption

Maintenance

Body Panel Alignment Tolerance: ±1.5 mm

Paint Thickness: 120-150 microns

Rust Protection: Electrophoretic coating

Corrosion Warranty: 12 years/unlimited miles

Diagnostics

Body Control Module: Part Number: 61 35 7 161 237
Diagnostic Tool: BMW ISTA/D
Error Codes: B1001, B1002, B1003

Sensor Diagnostics: Rain Sensor: Part Number: 61 31 7 161 238, Diagnostic Tool: BMW ISTA/D
Light Sensor: Part Number: 61 31 7 161 239, Diagnostic Tool: BMW ISTA/D

Service Information Service

Detailed service requirements and schedules for the body components

15000

Inspect body panels for damage
Check and adjust panel alignment
Inspect and clean exterior lights

Ensure all fasteners are torqued to specification

30000

Inspect and lubricate door hinges
Check and adjust trunk latch
Inspect and clean rain sensor

Replace any worn or damaged components

60000

Inspect and replace weather stripping
Check and repair paint chips
Inspect and clean sunroof drains

Use only BMW-approved materials for repairs

Frequently Asked Questions

Find answers to common questions about torque specifications

What are the exterior dimensions of the 2004-2010 BMW 528i?

The 2004-2010 BMW 528i has an overall length of 190.6 inches, a width of 72.7 inches (excluding mirrors), and a height of 57.6 inches. The wheelbase measures 113.7 inches, and the curb weight ranges from 3,549 to 3,704 lbs depending on the trim and options.

What type of materials are used in the body construction of the 2004-2010 BMW 528i?

The body of the 2004-2010 BMW 528i is constructed using a combination of high-strength steel and lightweight aluminum components. The hood and front fenders are made of aluminum to reduce weight and improve weight distribution, while the rest of the body structure uses advanced steel alloys for rigidity and crash safety.

What is the drag coefficient of the 2004-2010 BMW 528i?

The 2004-2010 BMW 528i has a drag coefficient (Cd) of 0.29, which contributes to its aerodynamic efficiency and fuel economy. This is achieved through careful design of the body shape, including features like flush-mounted door handles and underbody panels.

How do I identify body corrosion or rust on a 2004-2010 BMW 528i?

Common areas for corrosion on the 2004-2010 BMW 528i include the wheel arches, underbody, and door edges. Inspect these areas regularly for bubbling paint, discoloration, or flaking. BMW uses galvanized steel to resist rust, but environmental factors like road salt can still cause issues over time.

What is the recommended procedure for repairing minor body damage on a 2004-2010 BMW 528i?

For minor body damage, such as dents or scratches, BMW recommends using certified repair techniques and materials. Small dents can be addressed with paintless dent repair (PDR), while scratches should be treated with BMW-approved touch-up paint to prevent corrosion. Always consult a certified BMW body shop for repairs to maintain structural integrity and warranty coverage.

Factory Service Resources

Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.

BMW 528i Body Repair Manual

Coming Soon

Official BMW body repair manual for the 2004-2010 528i, covering procedures for dent repair, paint matching, and corrosion prevention.

BMW Genuine Parts Catalog

Coming Soon

Access the official BMW parts catalog to find genuine body components for the 2004-2010 528i, including panels, trim, and fasteners.

Aerodynamics and Body Design Overview

Coming Soon

Technical overview of the aerodynamic design principles and body construction techniques used in the 2004-2010 BMW 528i.

Corrosion Protection Guide

Coming Soon

BMW's official guide to preventing and treating corrosion on the 2004-2010 528i, including recommended cleaning and maintenance practices.

About the Author

Expert automotive knowledge and experience

ASE

Alan Montanye

Automotive Technical Specialist

ASE Master Certified Technician with over a decade of hands-on experience in automotive repair and diagnostics.

Facebook Contact

15+ Years

Experience

500+ Guides

Guides

50+ Makes

Vehicles

1000+ Solutions

Solutions

Diagnostic

Specialized in advanced diagnostic techniques using modern scan tools and oscilloscopes.

Repair

Expert in both traditional mechanical repairs and modern vehicle systems.

Additional Expertise

Documentation

Created over 500 detailed repair guides and technical documents.

Training

Conducted technical training sessions and contributed to repair databases.

Certifications & Research

Certifications

ASE Master Technician Certification
Advanced Diagnostic Specialist
Hybrid/Electric Vehicle Systems
Performance Tuning Expert

Research & Community

Actively researches emerging technologies and contributes to automotive forums.

Legal Disclaimer

Important information about using this content

Always refer to your vehicle's service manual and take appropriate safety precautions when performing any maintenance or repairs.

General Information

The information provided on this website is for general informational purposes only. While we strive to maintain accuracy in our content, all specifications, procedures, and technical information should be verified against your vehicle's official service manual or with the manufacturer directly.

Warranty & Liability

The content on this website is provided "as is" without any representations or warranties, express or implied. We make no representations or warranties regarding the accuracy, completeness, or availability of the information.

We shall not be liable for any direct, indirect, special, or consequential damages arising from the use of information on this website.

Technical Information

All specifications, including torque values, fluid capacities, and maintenance procedures, should be verified against your vehicle's factory service manual.
Vehicle specifications and procedures may vary by model year, trim level, and region.
Always follow the manufacturer's recommended procedures and safety precautions.
Working on vehicles can be dangerous. Always take proper safety precautions and use appropriate safety equipment.
If you're unsure about any procedure, consult a qualified professional mechanic.

Intellectual Property

All content, including text, images, and specifications, is protected by copyright and other intellectual property laws. Any unauthorized use or reproduction is prohibited.