BMW 440i 2017-present Exhaust Specifications
BMW 440i 2017-present

BMW 440i 2017-present Exhaust Specifications

Detailed technical specifications for the 2017-Present BMW 440i exhaust system, including components, materials, torque values, and installation guidelines. Ideal for technicians and enthusiasts.

Updated

Overview Specifications

Comprehensive description of the exhaust specifications for the 2017-Present BMW 440i, including key features, measurements, and technical details. This guide covers the exhaust system's design, components, and performance specifications to ensure proper maintenance and understanding.

How to Use

Use the search function to locate specific exhaust specifications by entering keywords such as 'catalytic converter,' 'muffler,' or 'exhaust pipe diameter.'

Navigate through the documentation by selecting the relevant section from the table of contents. Each section is organized by major components and their respective subsections.

Key Specifications

Exhaust Pipe Diameter

60 mm (2.36 in)

Catalytic Converter Temp

400°C to 800°C (752°F to 1472°F)

Muffler Weight

12 kg (26.5 lbs)

Resonator Length

400 mm (15.75 in)

Tailpipe Diameter

90 mm (3.54 in)

Available Specifications

Exhaust System Overview

This section provides an overview of the BMW 440i's exhaust system, including its design, materials, and key components.

System Design
  • Dual exhaust system with twin tailpipes
  • Stainless steel construction for durability and corrosion resistance
  • Optimized for the B58 3.0L inline-6 turbocharged engine
  • Integrated catalytic converters for emissions compliance
  • Active exhaust valve for enhanced sound control
Key Components
  • Primary catalytic converter located near the exhaust manifold
  • Secondary catalytic converter positioned downstream
  • Resonator and muffler for noise reduction
  • Exhaust tips with chrome finish for aesthetic appeal
  • Oxygen sensors integrated for precise emissions monitoring

Note: The active exhaust valve adjusts based on driving mode (Comfort, Sport, or Sport+).

Exhaust Pipe Specifications

Detailed specifications for the exhaust pipes, including dimensions, materials, and routing.

Pipe Dimensions
  • Primary pipe diameter: 60 mm (2.36 in)
  • Secondary pipe diameter: 50 mm (1.97 in)
  • Tailpipe diameter: 90 mm (3.54 in)
  • Total system length: Approximately 3.2 meters (10.5 ft)
  • Wall thickness: 1.5 mm (0.059 in)
Routing and Layout
  • Exhaust pipes routed beneath the vehicle chassis
  • Heat shields installed to protect underbody components
  • Flexible joints to accommodate engine movement
  • Downpipe connects turbocharger to the catalytic converter
  • Rear section splits into dual tailpipes

Catalytic Converters

Technical details about the catalytic converters, including their role, specifications, and maintenance.

Primary Catalytic Converter
  • Located directly after the exhaust manifold
  • Ceramic substrate with precious metal coating
  • Operating temperature range: 400°C to 800°C (752°F to 1472°F)
  • Designed for Euro 6 emissions standards
  • Replacement interval: Typically 160,000 km (100,000 mi)
Secondary Catalytic Converter
  • Positioned downstream of the primary converter
  • Additional reduction of harmful emissions
  • Honeycomb structure for increased surface area
  • Integrated with oxygen sensors for feedback control
  • Maintenance-free under normal operating conditions

Note: Ensure proper engine tuning to avoid damage to the catalytic converters.

Muffler and Resonator

Details about the muffler and resonator, including their design, materials, and performance characteristics.

Muffler Design
  • Chambered design for effective noise reduction
  • Stainless steel construction with internal baffles
  • Weight: Approximately 12 kg (26.5 lbs)
  • Integrated active exhaust valve for sound tuning
  • Dual exhaust tips with chrome finish
Resonator Function
  • Positioned between the catalytic converter and muffler
  • Reduces specific frequencies of exhaust noise
  • Straight-through perforated tube design
  • Length: 400 mm (15.75 in)
  • Diameter: 100 mm (3.94 in)

Note: The resonator is critical for achieving the desired exhaust note.

Component Specifications

General Specifications

Material
Stainless Steel
System Type
Dual Exhaust with Twin Tailpipes
Emission Standard
Euro 6
Part Number
18307650001
Weight
22.5 kg

Exhaust Manifold

Material
Cast Iron
Part Number
11627586921
Bolt Torque
25 Nm
Gasket Material
Graphite
Heat Shield Material
Aluminum

Catalytic Converter

Type
Three-Way Catalytic Converter
Part Number
18307558894
Substrate Material
Ceramic
Precious Metals
  • Platinum
  • Palladium
  • Rhodium
Operating Temperature
400-800 °C
Efficiency
>95%

Resonator

Material
Stainless Steel
Part Number
18307650002
Diameter
80 mm
Length
450 mm
Function
Noise reduction and exhaust flow optimization

Muffler

Material
Stainless Steel
Part Number
18307650003
Diameter
90 mm
Length
600 mm
Sound Level
72 dB at 3000 RPM
Design
Perforated Tube with Sound-Absorbing Material

Tailpipes

Material
Chrome-Plated Stainless Steel
Part Number
18307650004
Diameter
80 mm
Length
300 mm
Finish
Polished Chrome
Configuration
Dual Tailpipes

Oxygen Sensors

Type
Wideband Zirconia Sensor
Part Number
11787558021
Location
  • Pre-Catalytic Converter
  • Post-Catalytic Converter
Operating Temperature
-40 to 900 °C
Response Time
<100 ms
Voltage Range
0.1-0.9 V

Exhaust Flanges

Material
Stainless Steel
Part Number
18307650005
Bolt Size
M8
Bolt Torque
30 Nm
Gasket Material
Graphite
Sealing Method
Metal Ring Gasket

Exhaust Hangers

Material
Rubber with Steel Core
Part Number
18307650006
Quantity
4
Load Capacity
15 kg each
Durability
Resistant to heat and oil

Exhaust Clamps

Material
Stainless Steel
Part Number
18307650007
Size
80-90 mm
Torque Specification
20 Nm
Application
Securing exhaust joints

Operational Parameters

Max Exhaust Gas Temperature
950 °C
Back Pressure Limit
0.3 bar
Flow Rate
450 CFM
Vibration Tolerance
±2 mm
Noise Limit
74 dB at full load

Maintenance Specifications

inspection Interval
Every 30,000 miles
Cleaning Requirements
Remove carbon deposits every 60,000 miles
Gasket Replacement interval
Every 100,000 miles
Torque Check interval
Every 15,000 miles
Corrosion Protection
Apply high-temperature paint as needed

Diagnostic Specifications

Oxygen Sensor Diagnosis
Check voltage and response time
Catalytic Converter Efficiency Test
Use OBD-II scanner
Exhaust Leak Detection
Visual inspection and smoke test
Back Pressure Measurement
Use pressure gauge
Noise Level Test
Use decibel meter at 3000 RPM

Service Information Service

Detailed service requirements and schedules for the exhaust system

15,000
12
  • Inspect exhaust system for leaks and damage
  • Check oxygen sensor functionality
  • Verify exhaust hanger integrity

Ensure all bolts are torqued to specification

30,000
24
  • Inspect catalytic converter for efficiency
  • Check exhaust flanges and gaskets
  • Clean oxygen sensors if necessary

Replace gaskets if signs of wear are present

60,000
48
  • Perform full exhaust system inspection
  • Replace oxygen sensors if required
  • Check and clean resonator and muffler internals

Ensure all components are free of excessive carbon buildup

100,000
84
  • Replace catalytic converter if efficiency drops below 90%
  • Inspect and replace exhaust hangers if necessary
  • Check and replace exhaust clamps

Consider replacing the entire exhaust system if significant corrosion is detected

Frequently Asked Questions

Find answers to common questions about torque specifications

Q1

What is the diameter of the exhaust pipes on the 2017-Present BMW 440i?

The exhaust pipes on the 2017-Present BMW 440i have a diameter of 80mm (3.15 inches) for the dual tailpipes. This design ensures optimal exhaust flow and performance.

Q2

Does the BMW 440i exhaust system include a valve-controlled exhaust?

Yes, the BMW 440i is equipped with a valve-controlled exhaust system. This system adjusts the exhaust flow based on driving conditions, enhancing performance and sound dynamics. The valves open at higher RPMs for a sportier exhaust note.

Q3

What material is used in the BMW 440i exhaust system?

The BMW 440i exhaust system is constructed from high-quality stainless steel, which provides excellent corrosion resistance and durability. The muffler and tailpipes are also heat-resistant to withstand high temperatures.

Q4

Can the BMW 440i exhaust system be upgraded for better performance?

Yes, the BMW 440i exhaust system can be upgraded with aftermarket performance exhausts. However, it is recommended to use BMW-approved or genuine parts to maintain warranty coverage and ensure compatibility with the vehicle's ECU and emissions systems.

Q5

What is the backpressure specification for the BMW 440i exhaust system?

The backpressure for the BMW 440i exhaust system is designed to be within the range of 0.5 to 1.2 psi under normal operating conditions. This ensures efficient exhaust gas evacuation and optimal engine performance.

Factory Service Resources

Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.

BMW 440i Exhaust System Technical Guide

Coming Soon

A detailed guide covering the specifications, maintenance, and troubleshooting of the BMW 440i exhaust system.

BMW Genuine Exhaust Parts Catalog

Coming Soon

Official catalog of genuine BMW exhaust components for the 440i, including part numbers and installation instructions.

BMW 440i Exhaust Valve Control System Overview

Coming Soon

An in-depth explanation of the valve-controlled exhaust system, including its operation and benefits.

BMW 440i Exhaust System Maintenance Tips

Coming Soon

Practical tips for maintaining the exhaust system, including cleaning, inspection, and common issues.

About the Author

Expert automotive knowledge and experience

Alan Montanye - Automotive Technical Specialist
ASE

Alan Montanye

Automotive Technical Specialist

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