BMW 335i 2005-2011 Suspension Bolt Torque Specifications
Comprehensive guide to the suspension bolt torque specifications for the 2005-2011 BMW 335i (E90, E92, and E93 chassis). Includes front and rear suspension components.
Important Information
Safety guidelines and reference information for proper torque application
Safety First
- Always verify torque specifications with your vehicle's factory service manual
- Use properly calibrated torque wrenches
- Replace all torque-to-yield (TTY) bolts - they are single-use only
- When in doubt, consult a professional mechanic
Quick Reference Guide
Quick Reference Guide
Common Torque Patterns
Star Pattern
Used for wheels and other circular bolt patterns
Cross Pattern
Used for gaskets and cover plates
Sequential Pattern
Used for head bolts and other critical components
Common Mistakes to Avoid
Common Mistakes to Avoid
Over-tightening
Exceeding the specified torque value can stretch or break fasteners, damage threads, or crack components.
Always use a calibrated torque wrench and follow specifications exactly.
Incorrect Torque Sequence
Tightening bolts in the wrong order can cause uneven pressure distribution and potential leaks or damage.
Follow the manufacturer's specified torque sequence pattern.
Dirty Threads
Dirt, rust, or old thread locker can affect torque readings and proper fastener tension.
Clean and inspect all threads before assembly. Use new thread locker if specified.
Reusing TTY Bolts
Torque-to-yield bolts are designed to stretch and must not be reused.
Always replace TTY bolts with new ones. They are single-use only.
Dry vs. Lubricated
Not accounting for whether torque specs are for dry or lubricated fasteners can lead to incorrect tension.
Check if specs are for dry or lubricated threads. Use specified lubricant when required.
Recommended Tools
Recommended Tools
Torque Wrench (1/4" Drive)
Torque Wrench (3/8" Drive)
Torque Wrench (1/2" Drive)
Angle Gauge
Torque Wrench Care
- Calibrate annually or after 5,000 clicks
- Store at lowest setting
- Keep clean and lubricated
Search Specifications
Search by component name, bolt size, or description
Torque Calculator
Convert between different torque units
Front Strut Assembly
Specifications for the front strut assembly, including the strut mount, shock absorber, and related components.
1 Strut/Shock Absorber Mounting Bolts (Lower)
M12 x 1.5
Strut/Shock Absorber Mounting Bolts (Lower)
M12 x 1.5Torque Value
Important Notes
2 Front Strut Top Nut
M14 x 1.5
Front Strut Top Nut
M14 x 1.5Important Notes
Front Control Arms
Torque specifications for the front control arms and related hardware.
1 Control Arm Mounting Bolts
M14 x 1.5
Control Arm Mounting Bolts
M14 x 1.5Torque Value
Important Notes
2 Ball Joint Nut
M12 x 1.25
Ball Joint Nut
M12 x 1.25Torque Value
Important Notes
Steering Components
Torque specifications for steering components which are integral to suspension function
1 Tie Rod End Nut
M12 x 1.5
Tie Rod End Nut
M12 x 1.5Torque Value
Important Notes
Front Sway Bar
Torque specs for the front sway bar, end links and mounting hardware.
1 Sway Bar Link Nut
M10 x 1.25
Sway Bar Link Nut
M10 x 1.25Torque Value
Important Notes
2 Front Stabilizer/Sway Bar Bracket Bolts
M8 x 1.25
Front Stabilizer/Sway Bar Bracket Bolts
M8 x 1.25Torque Value
Important Notes
Rear Suspension
Torque specs for the rear shock absorbers, subframe, and related components.
1 Rear Shock Absorber Upper Mounting Bolt
M10 x 1.25
Rear Shock Absorber Upper Mounting Bolt
M10 x 1.25Torque Value
Important Notes
2 Rear Shock Absorber Lower Mounting Bolt
M12 x 1.5
Rear Shock Absorber Lower Mounting Bolt
M12 x 1.5Torque Value
Important Notes
3 Rear Subframe Mounting Bolts
M14 x 1.5
Rear Subframe Mounting Bolts
M14 x 1.5Important Notes
4 Rear Stabilizer/Sway Bar Bracket Bolts
M8 x 1.25
Rear Stabilizer/Sway Bar Bracket Bolts
M8 x 1.25Torque Value
Important Notes
Troubleshooting Guide
Common issues, diagnostic steps, and prevention guidelines
Common Issues
Bolt stretching, stripped threads, uneven torque patterns
Common Issues
Bolt stretching, stripped threads, uneven torque patterns
Loose Components
Symptoms:
- Rattling or vibration noises
- Visible movement in components
- Uneven panel gaps
Solutions:
- Clean threads and mounting surfaces
- Replace damaged fasteners
- Apply proper torque in sequence
- Use thread locker if specified
Stripped Fasteners
Symptoms:
- Unable to achieve proper torque
- Fastener spins freely
- Visible thread damage
Solutions:
- Use thread repair kit if appropriate
- Install thread insert (HeliCoil)
- Replace component if threaded hole is damaged
- Upgrade to higher grade fastener if recommended
Overtightened Components
Symptoms:
- Cracked or deformed parts
- Broken fasteners
- Compressed gaskets or seals
Solutions:
- Replace damaged components
- Use new fasteners
- Follow proper torque sequence
- Verify correct torque specifications
Diagnostic Steps
Visual inspection, torque verification, thread assessment
Diagnostic Steps
Visual inspection, torque verification, thread assessment
Visual Inspection
Inspect the affected area for any visible signs of damage or wear
- Check for cracks or deformation
- Look for signs of excessive wear
- Verify proper fastener installation
Torque Verification
Verify the torque applied to the fasteners
- Check the torque wrench calibration
- Verify the torque specification
- Compare the applied torque to the specification
Thread Assessment
Assess the condition of the threads
- Check for signs of thread damage
- Verify the thread type and size
- Check for proper thread engagement
Prevention Guidelines
Best practices, maintenance tips, tool care
Prevention Guidelines
Best practices, maintenance tips, tool care
Best Practices
- Always follow the recommended torque specification
- Use the correct type and size of fasteners
- Verify the torque wrench calibration regularly
Maintenance Tips
- Regularly inspect the affected area for signs of wear or damage
- Replace damaged or worn-out components promptly
- Keep the work area clean and organized
Tool Care
- Regularly clean and maintain the torque wrench
- Store the torque wrench in a dry and secure location
- Verify the torque wrench calibration before each use
Frequently Asked Questions
Find answers to common questions about torque specifications
Q1 Why are proper torque specifications important for suspension bolts?
Why are proper torque specifications important for suspension bolts?
Proper torque ensures the fasteners are tight enough to prevent loosening and component movement, but not so tight as to cause damage, stretching, or failure. Under-torqued bolts can lead to play in the suspension, causing noise, instability, and uneven tire wear, while over-torqued bolts can break or damage threads, which can also lead to component failure and expensive repairs.
Q2 Can I reuse torque-to-yield bolts?
Can I reuse torque-to-yield bolts?
No, torque-to-yield (TTY) bolts, often used in suspension components, are designed to stretch upon tightening and should NEVER be reused. They are designed to deform to a specific length at final torque spec and reusing them compromises their strength and clamping force, increasing the risk of component failure. Always replace TTY bolts with new ones when reassembling the suspension.
Q3 Do I need to use a torque wrench for suspension bolts?
Do I need to use a torque wrench for suspension bolts?
Yes, absolutely. Using a torque wrench is crucial to achieve the correct torque on suspension fasteners. Relying on feel or impact tools can lead to under- or over-torqued bolts, which can have severe safety implications. A torque wrench ensures consistent and accurate tightening, which is necessary for suspension components that experience a lot of stress.
Q4 What happens if I overtighten a suspension bolt?
What happens if I overtighten a suspension bolt?
Overtightening a suspension bolt can lead to several issues, including: stripping the threads in the receiving component, which then requires repair or replacement. Additionally, it can stretch or break the bolt which leads to sudden component failure; and can damage or crush the bushings, prematurely wearing them and affecting the suspension's performance. Overtightening is equally as dangerous as undertightening.
Q5 Do I need to re-torque suspension bolts after driving?
Do I need to re-torque suspension bolts after driving?
While not always strictly required, it's a good practice to re-torque suspension bolts after a short initial driving period (approx. 50-100 miles) after work is performed. This is because settling may occur, and re-torquing ensures the bolts maintain the correct clamping force. It's especially critical after significant work has been performed or if suspension parts have been replaced.
Environmental Considerations
Temperature, humidity, and seasonal effects on torque specifications
Temperature Effects
Includes: High Heat, Cold Weather, Thermal Cycling
Temperature Effects
Includes: High Heat, Cold Weather, Thermal Cycling
Temperature can significantly impact torque values and fastener behavior
Cold Weather
Effects:
- Increased material brittleness
- Higher torque required due to thread contraction
- Reduced thread lubricant effectiveness
Recommendations:
- Allow components to warm to room temperature when possible
- Consider using winter-grade thread lubricants
- Check torque values more frequently during winter months
Hot Weather
Effects:
- Thermal expansion of components
- Decreased friction in threads
- Accelerated lubricant breakdown
Recommendations:
- Check torque when components are at normal operating temperature
- Use temperature-resistant thread lockers
- Consider re-torquing after heat cycles
Humidity and Corrosion
Covers: Rust Prevention, Salt Exposure, Moisture Control
Humidity and Corrosion
Covers: Rust Prevention, Salt Exposure, Moisture Control
Moisture and corrosion can affect fastener integrity and torque values
High Humidity
Effects:
- Accelerated corrosion formation
- Reduced friction coefficient
- Potential thread seizing
Prevention:
- Use corrosion-resistant fasteners
- Apply appropriate anti-seize compounds
- Maintain proper protective coatings
Salt Exposure
Effects:
- Rapid corrosion development
- Thread damage
- Seized fasteners
Prevention:
- Regular underbody washing
- Use of sacrificial anodes where appropriate
- Application of protective coatings
Seasonal Maintenance
Spring, Summer, Fall, and Winter maintenance schedules
Seasonal Maintenance
Spring, Summer, Fall, and Winter maintenance schedules
Spring
- Inspect for winter damage
- Clean and protect exposed fasteners
- Check torque on critical components
Summer
- Monitor heat-affected components
- Check expansion-related loosening
- Inspect cooling system mounts
Fall
- Prepare for winter conditions
- Apply corrosion protection
- Verify all fasteners are properly torqued
Winter
- More frequent inspection of critical fasteners
- Check for salt damage
- Monitor suspension component torque
Related Resources
Tools, service procedures, and technical bulletins
Recommended Tools
Torque Wrench (1/2 inch drive)
A calibrated torque wrench capable of applying the required torque values for suspension components. 1/2 inch drive is recommended for higher torque fasteners.
- Wide torque range (20-200 ft-lbs)
- Click-type mechanism for accurate torque application
- Durable construction
Torque Wrench (3/8 inch drive)
A smaller torque wrench for lower torque fasteners, particularly in areas with limited space. Often used for smaller control arm bolts.
- Torque range (5-80 ft-lbs)
- Compact design
- Precise torque application
Socket Set (Metric)
A comprehensive set of metric sockets, including deep sockets for reaching recessed fasteners. Essential for tightening and loosening suspension bolts.
- Variety of sizes (10mm-22mm)
- 6-point design for secure grip
- Durable construction
Wrench Set (Metric)
A set of metric wrenches, including open end and box end wrenches for accessing areas where a socket might not fit.
- Variety of sizes (10mm-22mm)
- Durable construction
- Different head styles
Jack Stands
Heavy-duty jack stands to support the vehicle safely during suspension work.
- Adjustable height
- Locking mechanisms
- High weight capacity
Vehicle Jack
A suitable jack for lifting the BMW to access suspension components. Low-profile jacks are often helpful.
- Adequate lifting capacity
- Stable base
- Smooth operation
Service Procedures
Front Strut Removal and Installation
Procedure for safely removing and installing the front strut assembly, including torquing the main strut bolts and other related fasteners.
- Loosen lug nuts on the wheel
- Raise and support the vehicle on jack stands
- Remove the wheel
- Disconnect any sensor wires attached to the strut
- Remove the brake caliper (without disconnecting brake line) and secure it to the side
- Loosen but do not remove the sway bar end link nut
- Support the control arm with a jack
- Remove the two strut bolts at the bottom of the strut
- Remove the three top strut mount nuts
- Carefully remove the strut assembly
- Install the new strut, ensuring proper alignment
- Install the three top strut nuts - torque to spec
- Install the two strut bolts at the bottom - torque to spec
- Reattach the sway bar end link and torque to spec
- Reattach the brake caliper and torque to spec
- Reattach any sensor wires previously disconnected
- Reinstall the wheel
- Lower the vehicle and torque lug nuts to spec
Rear Shock Absorber Replacement
Detailed steps for safely replacing rear shocks, ensuring all related bolts are torqued correctly.
- Loosen the lug nuts on the wheel
- Raise and support the vehicle using jack stands
- Remove the wheel
- Support the control arm with a jack
- Remove the top shock mount nut/bolts
- Remove the bottom shock bolt
- Remove the old shock absorber.
- Install the new shock absorber, ensuring proper alignment
- Install the bottom shock bolt - torque to spec
- Install the top shock mount bolts/nut - torque to spec
- Reinstall the wheel
- Lower the vehicle and torque lug nuts to spec
Control Arm Replacement (Front)
Steps to replace a front control arm, including torque specifications for all relevant fasteners.
- Loosen lug nuts on the wheel
- Raise and support the vehicle on jack stands
- Remove the wheel
- Remove the sway bar end link nut from the control arm
- Remove the ball joint nut from the control arm
- Use a ball joint separator tool to separate the ball joint from the control arm
- Remove the control arm bolt where it mounts to the frame
- Remove the old control arm
- Install the new control arm
- Install the control arm bolt where it mounts to the frame - torque to spec
- Install the ball joint to the control arm and secure with a new nut - torque to spec
- Install the sway bar end link nut - torque to spec
- Reinstall the wheel
- Lower the vehicle and torque lug nuts to spec
- Get a wheel alignment
Technical Service Bulletins
Squeaking Noise from Front Suspension
2008-05-15Identifies a common issue of squeaking noises from the front suspension, often caused by worn sway bar bushings or end links. Also, it could be caused by worn control arms.
Resolution: Inspect and replace sway bar bushings, end links, and control arms if needed. Ensure all fasteners are torqued to specification after replacement. If the noise persists, further diagnosis may be required.
Rear Subframe Bolt Issue
2010-11-20Details a potential issue with rear subframe bolts becoming loose over time, leading to handling problems and noise. This bulletin recommends checking the torque of these bolts regularly.
Resolution: Inspect the rear subframe bolts for looseness. Re-torque all subframe bolts to the correct specification, using new bolts is recommended.
Excessive Play in Front Strut Mounts
2009-02-28Describes a problem with premature wear and excessive play in front strut mounts, which can lead to clunking noises and poor handling. Replacing the strut mounts and torquing the top strut nuts to spec can solve the problem.
Resolution: Replace the front strut mounts with updated parts. Ensure all fasteners are torqued to the factory specifications. Following the strut assembly procedure to make sure the mount sits correctly is crucial.
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Technical Information
- All specifications, including torque values, fluid capacities, and maintenance procedures, should be verified against your vehicle's factory service manual.
- Vehicle specifications and procedures may vary by model year, trim level, and region.
- Always follow the manufacturer's recommended procedures and safety precautions.
- Working on vehicles can be dangerous. Always take proper safety precautions and use appropriate safety equipment.
- If you're unsure about any procedure, consult a qualified professional mechanic.