BMW 330i 2005-2011 HVAC Specifications
BMW 330i 2005-2011

BMW 330i 2005-2011 HVAC Specifications

Explore detailed HVAC specifications for the 2005-2011 BMW 330i. This guide covers key components, diagnostics, and maintenance tips for optimal climate control.

Updated

HVAC Specifications Overview Specifications

This document provides a comprehensive overview of the HVAC (Heating, Ventilation, and Air Conditioning) system specifications for the 2005-2011 BMW 330i. It includes detailed technical information, operational guidelines, and maintenance recommendations. Users can navigate through the sections to find specific details or use the quick reference section for key specifications. This guide is intended for technicians, DIY enthusiasts, and owners seeking to understand and maintain their vehicle's HVAC system effectively.

How to Use

To find specific information, use the search functionality by typing keywords related to the HVAC system, such as 'compressor,' 'heater core,' or 'ventilation.'

Navigate through the sections by selecting the relevant category from the table of contents. Each section provides detailed subsections with technical specifications and maintenance tips.

Key Specifications

Compressor Type

Sanden SD7V16

Cooling Capacity

35,000 BTU/h

Refrigerant Type

R-134a

Heater Core Flow Rate

2.5 gallons per minute

Control Module Voltage

12V DC

Available Specifications

System Overview

This section provides a general overview of the HVAC system in the 2005-2011 BMW 330i, including its components and basic operation. It serves as a foundation for understanding the more detailed sections that follow.

Key Components
  • Compressor: Drives the refrigeration cycle
  • Condenser: dissipates heat from the refrigerant
  • Evaporator: Facilitates heat exchange for cooling
  • HVAC Control Module: Manages system operations
  • Blower Motor: Controls airflow through the vents
  • Heater Core: Provides heat for the cabin
System Operation
  • The compressor is belt-driven and engageable via clutch
  • Refrigerant flows through condenser, evaporator, and expansion valve
  • Blend door actuator controls temperature mixing
  • Blower motor speed is adjustable via dashboard controls
  • System is controlled by the HVAC control module
  • Cabin air filter improves air quality and system efficiency

Heating System

This section details the heating components and their functionality within the HVAC system of the 2005-2011 BMW 330i. It covers operation, maintenance, and troubleshooting tips.

Heater Core and Components
  • Heater core is located behind the dashboard
  • Heater hoses connect to the engine's cooling system
  • Heater valve controls coolant flow to the heater core
  • Temperature blend door regulates air temperature
  • Heater fan resistor adjusts blower motor speed
  • Heater core is integrated with the HVAC housing
Heating System Maintenance
  • Inspect heater hoses for leaks or damage
  • Check coolant level and condition regularly
  • Replace cabin air filter every 15,000 to 30,000 miles
  • Test heater valve operation annually
  • Bleed cooling system if air pockets are suspected
  • Clean or replace heater core if performance decreases

Cooling System

This section focuses on the cooling aspects of the HVAC system, including components, operation, and maintenance procedures specific to the air conditioning system.

Air Conditioning Components
  • Compressor: Driven by the serpentine belt
  • Condenser: Mounted in front of the radiator
  • Evaporator: Located inside the HVAC housing
  • Expansion valve: Regulates refrigerant flow
  • Receiver-drier: Stores and filters refrigerant
  • Orifice tube: Controls refrigerant flow to evaporator
Cooling System Maintenance
  • Inspect refrigerant hoses for cracks or leaks
  • Check condenser fins for debris or damage
  • Replace cabin air filter to maintain airflow
  • Recharge refrigerant if low pressure is detected
  • Test compressor clutch engagement
  • Inspect expansion valve for proper function

Control Systems

This section explains the electronic and mechanical controls of the HVAC system, including sensors, actuators, and the control module's role in system operation.

HVAC Control Module
  • Processes input from temperature sensors
  • Controls compressor clutch engagement
  • Regulates blend door and mode actuators
  • Monitors blower motor speed
  • Interfaces with the dashboard controls
  • Stores fault codes for diagnostics
Sensors and Actuators
  • Ambient temperature sensor provides outdoor temp reading
  • Cabin temperature sensor monitors interior temp
  • Sunload sensor adjusts heating/cooling based on sunlight
  • Humidity sensor optimizes defrost and AC modes
  • Blower motor resistor adjusts fan speed
  • Actuators control air distribution and temperature
Troubleshooting Common Issues
  • Low refrigerant pressure may indicate a leak
  • Inoperative compressor clutch suggests electrical issues
  • Unusual noises could indicate failing components
  • Inconsistent heating/cooling points to blend door issues
  • Faulty sensors can cause incorrect system responses
  • Error codes should be retrieved using a scan tool

Component Specifications

Overview

Type
Dual-Zone Automatic Climate Control
Configuration
Integrated dashboard-mounted unit
Platform
BMW E90/E91/E92/E93
Material
High-impact plastic and metal components
Location
Center dashboard

Dimensions

Overall Module Size
12.0 x 10.0 x 8.0 inches (304.8 x 254 x 203.2 mm)
Evaporator Core Size
10.0 x 8.0 x 6.0 inches (254 x 203.2 x 152.4 mm)
Condenser Core Size
24.0 x 12.0 x 3.0 inches (609.6 x 304.8 x 76.2 mm)
Heater Core Size
8.0 x 6.0 x 4.0 inches (203.2 x 152.4 x 101.6 mm)
Ducting Diameter
3.5 inches (88.9 mm)
VentOutlet Size
2.5 inches (63.5 mm)
ControlUnit Size
5.0 x 4.0 x 2.0 inches (127 x 101.6 x 50.8 mm)

Materials

Housing
High-impact ABS plastic
Evaporator Coil
Aluminum with anti-corrosion coating
Condenser Coil
Aluminum with anti-corrosion coating
Heater Core
Copper with steel headers
Ducting
Flexible rubber and silicone

Features

Air Distribution
  • Defrost mode
  • Floor mode
  • Dash mode
  • Mix mode
  • Recirculation mode
Temperature Control
  • Dual-zone automatic temperature control
  • Electronic temperature regulation
  • Cabin air recirculation
  • Automatic defrost
  • Heated windshield option
Air Filter
  • Cabin air filter
  • Activated carbon filter
  • Pollent filter
  • Filter replacement indicator
Fan Speed
  • Variable speed control
  • Automatic fan speed adjustment
  • Manual override capability
  • Silent operation mode
Sensors
  • Ambient temperature sensor
  • Cabin temperature sensor
  • Humidity sensor
  • Sunlight sensor
  • Air quality sensor
Controls
  • Dashboard-mounted controls
  • Automatic climate control
  • Manual override buttons
  • LED indicator lights
  • BMW iDrive integration

Safety Features

Overheat Protection
Automatic system shut-off in case of overheat
Pressure Relief
  • Pressure relief valve for refrigerant system
  • Overpressure safety switch
Crash Sensors
  • System shutdown in case of collision
  • Emergency ventilation mode

Comfort Features

Air Quality
  • Cabin air filter with pollen and dust trapping
  • Activated carbon filter for odor reduction
  • Automatic recirculation in polluted environments
Noise Reduction
  • Silent blower motor operation
  • Noise-insulated ducting
  • Vibration-dampened components
Convenience Features
  • Memory settings for temperature and fan speed
  • Auto-start function for defrost
  • Remote operation via key fob (if equipped)
  • Heated rear window integration
Temperature Control Accuracy
±1°C (±1.8°F) temperature accuracy
Humidity Control
Automatic humidity sensing and control

Accessories

installation Kits
  • Refrigerant recharge kit
  • Cabin air filter replacement kit
  • Condenser coil cleaning kit
  • Heater core flush kit
Control Modules
  • Climate control module replacement
  • Temperature sensor kit
  • Blower motor resistor kit
  • Fan speed control module
Ducting Components
  • Dashboard duct replacement
  • Floor duct replacement
  • Vent outlet replacement
  • Duct insulation kit

Maintenance

Service interval
Every 12 months or 15,000 miles
Items
  • Cabin air filter replacement
  • Refrigerant level check
  • Condenser coil cleaning
  • Heater core flush
  • Blower motor inspection
  • Temperature sensor calibration
Notes
  • Use only BMW-approved refrigerants
  • Replace cabin air filter every 12,000 miles
  • Inspect ducting for leaks or damage
  • Clean condenser fins annually

Warranty

Basic Warranty
Miles: 50,000
Years: 4
Coverage: Full system coverage
Parts Warranty
Miles: 50,000
Years: 4
Coverage: Components and labor
Corrosion Warranty
Miles: Unlimited
Years: 12
Coverage: Perforation of sheet metal components
Emissions Warranty
Miles: 80,000
Years: 8
Coverage: Emissions-related components

Production Details

Manufacturer
BMW Group
Manufacturing Process
  • Robotic assembly
  • Laser welding
  • Computer-controlled testing
  • Quality assurance inspection
  • Environmental testing
Quality Control
Testing Procedures: Functional testing, Leak testing, Performance testing, Environmental testing
Certifications: ISO 9001, ISO 14001, TS 16949
Sustainability Practices
  • Recyclable materials
  • Low-VOC materials
  • Energy-efficient manufacturing
  • Waste reduction programs
Production Metrics
Annual Production: Over 100,000 units
Manufacturing Locations: Germany, USA, China
Supplier Partners: Over 50 global suppliers

Service Information for HVAC Service

Maintenance and service requirements specific to this component

15,000
12
  • Inspect and replace cabin air filter
  • Check refrigerant levels
  • Clean condenser fins
  • Inspect blower motor and ducting
  • Test temperature sensor accuracy

Perform these services as part of regular maintenance

30,000
24
  • Flush and refill refrigerant system
  • Inspect and clean heater core
  • Check for duct leaks
  • Replace blower motor resistor if necessary
  • Calibrate temperature sensors

Use BMW-approved refrigerants only

60,000
48
  • Replace condenser coil if corroded
  • Inspect and replace heater core hoses
  • Test fan speed control module
  • Inspect dashboard ducts for cracks
  • Perform full system performance test

Special tools may be required for certain procedures

Frequently Asked Questions

Find answers to common questions about torque specifications

Q1

What are the technical specifications of the HVAC system in the 2005-2011 BMW 330i?

The HVAC system in the 2005-2011 BMW 330i features a dual-zone automatic climate control system. It includes a compressor, condenser, evaporator, and heater core. The system is compatible with R-134a refrigerant and operates with a blend air door for temperature control. The system also includes a digital control panel with temperature, fan speed, and air distribution settings. Compatibility with aftermarket parts requires ensuring they meet BMW specifications.

Q2

What maintenance is required for the HVAC system?

Regular maintenance for the HVAC system includes checking refrigerant levels every 12,000 miles, replacing the cabin air filter every 15,000 miles, and inspecting hoses and belts for wear. Additionally, the system should be serviced every 30,000 miles to ensure optimal performance. Annual inspections before extreme weather seasons are recommended to identify potential issues early.

Q3

How do I replace the HVAC control module?

To replace the HVAC control module, start by disconnecting the battery. Remove the trim around the center console and dashboard to access the control module. Disconnect the electrical connectors and mounting screws. Remove the old module and install the new one, ensuring proper alignment and secure fastening. Reconnect the electrical connectors and reassemble the trim. Finally, reconnect the battery and test the system for proper functionality.

Q4

Why is my HVAC system not cooling properly?

Common causes for inadequate cooling include low refrigerant levels, blocked condenser fins, or a faulty compressor. Check for refrigerant leaks, clean the condenser, and inspect the compressor belt. If issues persist, scan for fault codes using a BMW-specific diagnostic tool. Addressing these issues promptly can restore proper cooling performance.

Q5

How can I optimize the performance of my HVAC system?

To optimize HVAC performance, ensure the condenser is clean and free of debris. Use the recirculation mode to reduce external air contamination. Check and maintain proper refrigerant levels and ensure the cabin air filter is clean. Avoid extreme temperature settings and use the defrost mode to prevent windshield fogging. Regular system servicing can also enhance overall performance.

Factory Service Resources

Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.

BMW 330i HVAC Service Manual

Coming Soon

Detailed technical guide for servicing and repairing the HVAC system in 2005-2011 BMW 330i models.

Technical Bulletin: HVAC System Updates

Coming Soon

Official BMW technical bulletin outlining updates and improvements for the HVAC system in 2005-2011 models.

BMW Parts Catalog: HVAC Components

Coming Soon

Comprehensive catalog of genuine BMW parts for the HVAC system, including compatibility and ordering information.

About the Author

Expert automotive knowledge and experience

Alan Montanye - Automotive Technical Specialist
ASE

Alan Montanye

Automotive Technical Specialist

ASE Master Certified Technician with over a decade of hands-on experience in automotive repair and diagnostics.

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